A Theory of Fatigue: A Physical Approach With Application to Lead-Rich Solder

2001 ◽  
Vol 69 (1) ◽  
pp. 1-10 ◽  
Author(s):  
S. Wen ◽  
L. M. Keer

A fatigue theory with its failure criterion based on physical damage mechanisms is presented for solders. The theory applies Mura’s micromechanical fatigue model to individual grains of the solder structure. By introducing grain orientation (Schmid factor m) into the fatigue formula, an m-N curve at constant loading, similar to a fatigue S-N curve, is suggested for fatigue failure of grains with different orientations. A solder structure is defined as fatigued when the ratio of its failed grains reaches a critical threshold, since at this threshold the failed grains may form a cluster, according to percolation theory. Experimental data for 96.5Pb-3.5Sn (wt. %) solder bulk specimens showed good agreement with the theory and its associated failure criterion. The theory is anisotropic, and there is no size limitation to its application, which could be suitable for anisotropic small-scale (micron scale or smaller) solder joints.

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.


1987 ◽  
Vol 174 ◽  
pp. 209-231 ◽  
Author(s):  
H. Gao ◽  
G. Metcalfe ◽  
T. Jung ◽  
R. P. Behringer

This paper first describes an apparatus for measuring the Nusselt number N versus the Rayleigh number R of convecting normal liquid 4He layers. The most important feature of the apparatus is its ability to provide layers of different heights d, and hence different aspect ratios [Gcy ]. The horizontal cross-section of each layer is circular, and [Gcy ] is defined by [Gcy ] = D/2d where D is the diameter of the layer. We report results for 2.4 [les ] [Gcy ] [les ] 16 and for Prandtl numbers Pr spanning 0.5 [lsim ] Pr [lsim ] 0.9 These results are presented in terms of the slope N1 = RcdN/dR evaluated just above the onset of convection at Rc. We find that N1 is only a slowly increasing function of [Gcy ] in the range 6 [lsim ] [Gcy ] [lsim ] 16, and that it has a value there which is quite close to 0.72. This value of N1 is in good agreement with variational calcuations by Ahlers et al. (1981) pertinent to parallel convection rolls in cylindrical geometry. Particularly for [Gcy ] [lsim ] 6, we find additional small-scale structure in N1 associated with changes in the number of convection rolls with changing [Gcy ]. An additional test of the linearzied hydrodynamics is given by measurements of Rc. We find good agreement between theory and our data for Rc.


2004 ◽  
Vol 819 ◽  
Author(s):  
Irina V. Belova ◽  
Graeme E. Murch

AbstractWe address the problem of calculating the long-time-limit effective diffusivity in stable two- phase polycrystalline material. A phenomenological model is used where the high diffusivity interphase boundaries are treated as connected “coatings” of the individual grains. Derivation of expressions for the effective diffusivity with segregation is made along Maxwell lines. Monte Carlo simulation using lattice-based random walks is used to test the validity of the expressions. It is shown that for the case analysed the derived expressions for the effective diffusivity are in very good agreement with simulation results. The equivalent of the Hart equation is also derived. It is shown to be in poor agreement with simulation results.


Author(s):  
Chris Bassindale ◽  
Xin Wang ◽  
William R. Tyson ◽  
Su Xu

Abstract In this work, the cohesive zone model (CZM) was used to examine the transferability of the crack tip opening angle (CTOA) from small-scale to full-scale geometries. The pipe steel STPG370 was modeled. A drop-weight tear test (DWTT) model and pipe model were studied using the finite element code ABAQUS 2017x. The cohesive zone model was used to simulate crack propagation in 3D. The CZM parameters were calibrated based on matching the surface CTOA measured from a DWTT finite element model to the surface CTOA measured from the experimental DWTT specimen. The mid-thickness CTOA of the DWTT model was in good agreement with the experimental value determined from E3039 and the University of Tokyo group’s load-displacement data. The CZM parameters were then applied to the pipe model. The internal pressure distribution and decay during the pipe fracture process was modeled using the experimental data and implemented through a user-subroutine (VDLOAD). The mid-thickness CTOA from the DWTT model was similar to the mid-thickness CTOA from the pipe model. The average surface CTOA of the pipe model was in good agreement with the average experimental value. The results give confidence in the transferability of the CTOA between small-scale specimens and full-scale pipe.


2020 ◽  
Vol 493 (1) ◽  
pp. L11-L15 ◽  
Author(s):  
M R Lovell

ABSTRACT The claimed detection of large amounts of substructure in lensing flux anomalies, and in Milky Way stellar stream gap statistics, has led to a step change in constraints on simple warm dark matter models. In this study, we compute predictions for the halo mass function both for these simple models and for comprehensive particle physics models of sterile neutrinos and dark acoustic oscillations. We show that the mass function fit of Lovell et al. underestimates the number of haloes less massive than the half-mode mass, $M_\mathrm {hm}$, by a factor of 2, relative to the extended Press–Schechter (EPS) method. The alternative approach of applying EPS to the Viel et al. matter power spectrum fit instead suggests good agreement at $M_\mathrm {hm}$ relative to the comprehensive model matter power spectrum results, although the number of haloes with mass $\rm{\lt} M_\mathrm {hm}$ is still suppressed due to the absence of small-scale power in the fitting function. Overall, we find that the number of dark matter haloes with masses $\rm{\lt} 10^{8}{\, \rm M_\odot }$ predicted by competitive particle physics models is underestimated by a factor of ∼2 when applying popular fitting functions, although careful studies that follow the stripping and destruction of subhaloes will be required in order to draw robust conclusions.


2014 ◽  
Vol 51 (2) ◽  
pp. 11-21 ◽  
Author(s):  
A. Sokolovs ◽  
L. Grigans ◽  
E. Kamolins ◽  
J. Voitkans

Abstract The authors present a small-scale wind turbine emulator based on the AC drive system and discuss the methods for power coefficient calculation. In the work, the experimental set-up consisting of an AC induction motor, a frequency converter, a synchronous permanent magnet generator, a DC-DC boost converter and DC load was simulated and tested using real-life equipment. The experimentally obtained wind turbine power and torque diagrams using the emulator are in a good agreement with the theoretical ones.


2017 ◽  
Vol 2017 ◽  
pp. 1-12 ◽  
Author(s):  
Camilo Andrés Sedano ◽  
Omar Darío López ◽  
Alexander Ladino ◽  
Felipe Muñoz

A computational model using Large Eddy Simulation (LES) for turbulence modelling was implemented, by means of the Eddy Dissipation Concept (EDC) combustion model using the fireFoam solver. A small methanol pool fire experiment was simulated in order to validate and compare the numerical results, hence trying to validate the effectiveness of the solver. A detailed convergence analysis is performed showing that a mesh of approximately two million elements is sufficient to achieve satisfactory numerical results (including chemical kinetics). A good agreement was achieved with some of the experimental and previous computational results, especially in the prediction of the flame height and the average temperature contours.


Author(s):  
Anton Moisseytsev ◽  
James J. Sienicki

The ANL Plant Dynamics Code (PDC) is the current state-of-the-art capability for one-dimensional system level transient analysis of supercritical carbon dioxide (S-CO2) Brayton cycle power converters. Earlier validation of code models was carried out with data from testing of individual S-CO2 components such as a small-scale compact diffusion-bonded heat exchanger and compressor tests. The steady-state part of the PDC has been compared with experimental data from the Sandia National Laboratories (SNL) small-scale S-CO2 Brayton cycle demonstration. In this work, predictions of the PDC code are assessed through comparison with SNL S-CO2 loop transient data. Code modifications were needed to properly simulate the actual experimental runs due to the unique features of the small-scale SNL loop. Overall, good agreement with the measured data is predicted by the PDC, although the code predictions could be improved in some cases. Future code improvements for comparisons with future SNL loop data are identified based upon the results.


2000 ◽  
Vol 18 (8) ◽  
pp. 918-926 ◽  
Author(s):  
E. D. Tereshchenko ◽  
B. Z. Khudukon ◽  
M. O. Kozlova ◽  
O. V. Evstafiev ◽  
T. Nygrén ◽  
...  

Abstract. Results are shown from an experimental campaign where satellite scintillation was observed at three sites at high latitudes and, simultaneously, the F region plasma flow was measured by the nearby EISCAT incoherent scatter radar. The anisotropy parameters of field-aligned irregularities are determined from amplitude scintillation using a method based on the variance of the relative logarithmic amplitude. The orientation of the anisotropy in a plane perpendicular to the geomagnetic field is compared with the direction of F region plasma flow. The results indicate that in most cases a good agreement between the two directions is obtained.Key words: Ionosphere (auroral ionosphere; ionospheric irregularities)


1974 ◽  
Vol 9 (3) ◽  
pp. 197-205 ◽  
Author(s):  
P S Theocaris

A new experimental technique based on the method of caustics is presented for the measurement of the distance between the lips of a crack near the crack-tip. The two parts of the caustic formed by reflections from the front and rear faces of the specimen lie at a distance from each other. The gap between these parts depends on the total c.o.d. (crack-opening displacement), that is the initial opening and the opening due to loading, as well as on the optical and mechanical characteristics of the material By increasing the external loading of the cracked plate, the gap between the parts of the caustic was changed and this gap measured the instantaneous c.o.d. due to loading. The method was applied to the measurement of small c.o.d.s. due to small-scale loading, with satisfactory results. Therefore it can certainly be used to measure c.o.d.s at large loading steps, up to fracture, because the gap between the parts of the caustic becomes significant and easy to measure. Measurements with cracked plates made of p.m.m.a. (polymethylmethacrylate) and polycarbonate showed that the results obtained are in good agreement with theory. Thus, it has been proved that the method of caustics yields a very sensitive means for measuring c.o.d.s, especially in small-scale deformations, where measurement of c.o.d by conventional methods is inaccurate. A great advantage of the method is that it measures the c.o.d.s at a well defined region, which always remains near to the crack tip.


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