Effects of Alternate Leading Edge Cutback on Unsteady Cavitation in 4-Bladed Inducers

2001 ◽  
Vol 123 (4) ◽  
pp. 762-770 ◽  
Author(s):  
Yoshiki Yoshida ◽  
Yoshinobu Tsujimoto ◽  
Dai Kataoka ◽  
Hironori Horiguchi ◽  
Fabien Wahl

A set of 4-bladed inducers with various amounts of cutback was tested with the aim of suppressing the rotating cavitation by applying alternate leading edge cutback. Unsteady cavitation patterns were observed by means of inlet pressure measurements and high-speed video pictures. It was found that the region with the alternate blade cavitation and asymmetric cavitation were enlarged with the increase of the amount of the cutback. As a result, the region with the rotating cavitation was diminished. At low flow rate, two types of alternate blade cavitation were found as predicted theoretically on 4-bladed inducer with smaller uneven blade length. One of them is with longer cavities on longer blades, and the other is with longer cavities on shorter blades. Switch was observed in these alternate blade cavitation patterns depending whether the cavitation number was increased or decreased. For an inducer with larger amount of cutback, the rotating cavitation and cavitation surge were almost suppressed as expected for a wide range of flow rate and cavitation number, although the cavitation performance was deteriorated. However, we should note that an asymmetric cavitation pattern occurs more easily in inducers with alternate leading edge cutback, and that the unevenness due to the cutback causes uneven blade stress.

1997 ◽  
Vol 119 (4) ◽  
pp. 775-781 ◽  
Author(s):  
Yoshinobu Tsujimoto ◽  
Yoshiki Yoshida ◽  
Yasukazu Maekawa ◽  
Satoshi Watanabe ◽  
Tomoyuki Hashimoto

Oscillating cavitation of an inducer was observed through unsteady inlet pressure measurements and by use of high speed video picture, covering a wide range of flow coefficient and cavitation number. One of the purposes of the study is to identify a mode of rotating cavitation predicted by a linear analysis, and the other is to obtain a general view of oscillating cavitation. The number of rotating cavitation cells and their propagation velocity were carefully determined from the phase difference of pressure fluctuations at various circumferential locations. Various kinds of oscillating cavitation were observed: rotating cavitation rotating faster/slower than impeller rotation, cavitation in backflow vortices, and surge mode oscillations. Effects of inlet and outlet (effective) pipelength were also studied.


Author(s):  
Takaki Igoshi ◽  
Yuki Uchinono ◽  
Emosi Koroitamana ◽  
Koichi Ishizaka ◽  
Satoshi Watanabe ◽  
...  

The installation of inducer upstream of main impeller is an effective method to improve the suction performance of turbopump. However, various types of cavitation instabilities are known to occur even at the designed flow rate as well as in the partial flow rate range. In the present study, we focus on the leading edge sweep of inducer and investigate its effect on the suction performance as well as on the onset of cavitation surge phenomenon. Flow measurements including casing wall pressure measurements, high-speed video observations, and limiting streamline observations are carried out, and discussions will be made based on those results about the influence of backward leading edge sweep on the internal flow of the inducer as well as its relation to the cavitation performance.


1997 ◽  
Vol 119 (4) ◽  
pp. 788-794 ◽  
Author(s):  
Y. Kawanami ◽  
H. Kato ◽  
H. Yamaguchi ◽  
M. Tanimura ◽  
Y. Tagaya

Generation mechanism of cloud cavitation on a hydrofoil section was investigated in a sequence of experiments through observation of cloud cavitation by high-speed video and high-speed photo as well as pressure measurements by pressure pick-ups and a hydrophone. The mechanism was also investigated by controlling cloud cavitation with an obstacle fitted on the foil surface. From the results of these experiments, it was found that the collapse of a sheet cavity is triggered by a re-entrant jet rushing from the trailing edge to the leading edge of the sheet cavity, and consequently, the sheet cavity is shed in the vicinity of its leading edge and thrown downstream as a cluster of bubbles called cloud cavity. In other words, the re-entrant jet gives rise to cloud cavitation. Moreover, cloud cavitation could be controlled effectively by a small obstacle placed on the foil. It resulted in reduction of foil drag and cavitation noise.


2021 ◽  
Vol 9 (11) ◽  
pp. 1240
Author(s):  
Zhenfa Xu ◽  
Fanyu Kong ◽  
Hongli Zhang ◽  
Kun Zhang ◽  
Jiaqiong Wang ◽  
...  

Inducer is often used to improve the cavitation performance of pump. In order to study the cavitation characteristics of inducer under low flow condition of high-speed pump, high-speed photography technology was employed in this paper to carry out visual experiments on the inducer of a high-speed centrifugal pump. In low flow rates, Cavitation distribution and evolution among the inducer were captured. The experimental results revealed that a band-shaped backflow vortex in the inlet pipe would occur when the flow rate was less than 0.3 Qd. Moreover, the backflow vortex in the inlet pipe rotated with the inducer and the rotational speed of backflow vortex was approximately half of the inducer. The visualization test of 0.27 Qd was carried out: when the NPSH was greater than 6.72 m, the bubbles in the inlet pipe were asymmetrical; When the NPSH dropped to 5.41 m, the cavitation was becoming less asymmetrical; When NPSH dropped to 3.81 m, cavitation evolved to the deteriorating stage, plenty of bubbles entered into the main impeller, resulting in a rapid decline of pump performance. Furthermore, the cavitation performance was worse at an extreme flow rate, and the NPSH value of 0.27 Qd was 7.5% greater than that under design condition.


Author(s):  
B. R. Nichols ◽  
R. L. Fittro ◽  
C. P. Goyne

Many high-speed, rotating machines across a wide range of industrial applications depend on fluid film bearings to provide both static support of the rotor and to introduce stabilizing damping forces into the system through a developed hydrodynamic film wedge. Reduced oil supply flow rate to the bearings can cause cavitation, or a lack of a fully developed film layer, at the leading edge of the bearing pads. Reducing oil flow has the well-documented effects of higher bearing operating temperatures and decreased power losses due to shear forces. While machine efficiency may be improved with reduced lubricant flow, little experimental data on its effects on system stability and performance can be found in the literature. This study looks at overall system performance of a test rig operating under reduced oil supply flow rates by observing steady-state bearing performance indicators and baseline vibrational response of the shaft. The test rig used in this study was designed to be dynamically similar to a high-speed industrial compressor. It consists of a 1.55 m long, flexible rotor supported by two tilting pad bearings with a nominal diameter of 70 mm and a span of 1.2 m. The first bending mode is located at approximately 5,000 rpm. The tiling-pad bearings consist of five pads in a vintage, flooded bearing housing with a length to diameter ratio of 0.75, preload of 0.3, and a load-between-pad configuration. Tests were conducted over a number of operating speeds, ranging from 8,000 to 12,000 rpm, and bearing loads, while systematically reducing the oil supply flow rates provided to the bearings under each condition. For nearly all operating conditions, a low amplitude, broadband subsynchronous vibration pattern was observed in the frequency domain from approximately 0–75 Hz. When the test rig was operated at running speeds above its first bending mode, a distinctive subsynchronous peak emerged from the broadband pattern at approximately half of the running speed and at the first bending mode of the shaft. This vibration signature is often considered a classic sign of rotordynamic instability attributed to oil whip and shaft whirl phenomena. For low and moderate load conditions, the amplitude of this 0.5x subsynchronous peak increased with decreasing oil supply flow rate at all operating speeds. Under the high load condition, the subsynchronous peak was largely attenuated. A discussion on the possible sources of this subsynchronous vibration including self-excited instability and pad flutter forced vibration is provided with supporting evidence from thermoelastohydrodynamic (TEHD) bearing modeling results. Implications of reduced oil supply flow rate on system stability and operational limits are also discussed.


2020 ◽  
Vol 60 (7) ◽  
pp. 875-888 ◽  
Author(s):  
S. E. Rigby ◽  
R. Knighton ◽  
S. D. Clarke ◽  
A. Tyas

Author(s):  
Jianping Yuan ◽  
Yanxia Fu ◽  
Shouqi Yuan

In order to predict cavitation performance of the centrifugal pump, including cavitating structures and vapour volume at the blade suction side, as well as its relationship with the backflow in the impeller eye, a 3D numerical simulation of detailed steady and unsteady cavitating flow was applied to reproduce its inner flow fields at part load conditions (0.5Qd and 0.4Qd). The comparisons of cavitation characteristics of the current centrifugal pump at an on-design point (1.0Qd) and a high flow rate (1.2Qd) were achieved as well. In addition, Frequency analysis of pressure fluctuations at the blade passages and the inlet pipe were also obtained during cavitation for a flow coefficient of 50%. The results further show that successive blade cavitation patterns and the creeping cavitation number dropping appear for a wide range of flow rates when the inlet total pressure decreases from cavitation inception to the breakdown of the centrifugal pump, as is quite different from that when cavitation occurs at 1.0Qd or 1.2Qd. Unbalanced attached cavities on the blade suction side were also observed at 0.5Qd. Meanwhile, the unsteady behaviour of cavities attached to the blade suction side and cavitation number dropping depend on the flow rate and cavitation number. Another significant characteristic of the phenomenon is that all the domain frequencies in blade passages and inlet pipe at part load conditions are 0.048Hz∼48.285Hz, which is typically lower than the shaft rotational frequency of the model centrifugal pump.


2018 ◽  
Vol 2018 ◽  
pp. 1-9
Author(s):  
Fangyuan Lou ◽  
John Charles Fabian ◽  
Nicole Leanne Key

This paper investigates the aerodynamics of a transonic impeller using static pressure measurements. The impeller is a high-speed, high-pressure-ratio wheel used in small gas turbine engines. The experiment was conducted on the single stage centrifugal compressor facility in the compressor research laboratory at Purdue University. Data were acquired from choke to near-surge at four different corrected speeds (Nc) from 80% to 100% design speed, which covers both subsonic and supersonic inlet conditions. Details of the impeller flow field are discussed using data acquired from both steady and time-resolved static pressure measurements along the impeller shroud. The flow field is compared at different loading conditions, from subsonic to supersonic inlet conditions. The impeller performance was strongly dependent on the inducer, where the majority of relative diffusion occurs. The inducer diffuses flow more efficiently for inlet tip relative Mach numbers close to unity, and the performance diminishes at other Mach numbers. Shock waves emerging upstream of the impeller leading edge were observed from 90% to 100% corrected speed, and they move towards the impeller trailing edge as the inlet tip relative Mach number increases. There is no shock wave present in the inducer at 80% corrected speed. However, a high-loss region near the inducer throat was observed at 80% corrected speed resulting in a lower impeller efficiency at subsonic inlet conditions.


Author(s):  
Katrine Okholm Kryger ◽  
Séan Mitchell ◽  
Steph Forrester

The aim of this study was to measure the level of agreement of four portable football velocity and spin rate measurement systems (Jugs speed radar gun, 2-D high-speed video, TrackMan and adidas miCoach football) against a Vicon motion analysis system. One skilled male university football player performed 70 shots covering a wide range of ball velocities (12–30 m s−1) and spin rates (94–743 r/min). A Bland–Altman analysis was used to assess the level of agreement. For ball velocity, the 2-D high-speed video had the smallest systematic error, followed by the radar gun, TrackMan and miCoach football at 0.2, 0.4, 0.5 and 4.8 m s−1, respectively. A similar ranking was also observed for the random errors (95% confidence intervals: ±0.4, ±1.5, ±1.9 and ±6.0 m s−1). The first three systems all tracked ball velocity in >90% of shots, while the miCoach football tracked slightly fewer shots (79%). For spin rate, the miCoach football had a much smaller systematic error (4 vs 38 r/min) and random error (95% confidence intervals: ±24 vs ±355 r/min) compared to TrackMan. The miCoach also successfully tracked spin rate in more shots than the TrackMan (79% vs 44%). These results indicate that 2-D high-speed video would be the preferred option for the field assessment of ball velocity; however, radar gun and TrackMan may also be appropriate. A minimum of 10 frames of 2-D high-speed video, captured close to the ball starting position, was demonstrated to be sufficient in providing a reliable measure of ball velocity. The miCoach ball is the preferred option for field assessment of ball spin rate.


1997 ◽  
Vol 119 (2) ◽  
pp. 271-276 ◽  
Author(s):  
B. Maines ◽  
R. E. A. Arndt

A relatively high amplitude, discrete tone is radiated from fully developed tip vortex cavitation under certain conditions. The phenomenon of the “singing vortex” was first reported by Higuchi et al. (1989). This study more closely examines the singing phenomenon by varying the hydrofoil cross-section, scale, angle of attack, water quality, and cavitation number in two different facilities. Noise data were collected for each condition with visual documentation using both still photography and high speed video in an effort to explain the mechanism of vortex singing. The theory of Kelvin (1880) provides a framework for correlating all the data obtained.


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