Pressure Measurements and Flow Visualization in a Squeeze Film Damper Operating With a Bubbly Mixture

2001 ◽  
Vol 124 (2) ◽  
pp. 346-350 ◽  
Author(s):  
Luis San Andre´s ◽  
Sergio E. Diaz

Squeeze film dampers (SFDs) reduce rotor vibrations and control dynamic instabilities in turbomachinery. Depending on damper geometry and operating conditions, the kinematics of journal motion can induce air ingestion and entrapment, produce lubricant vapor cavitation, or both. Air ingestion is the most common condition found in open ended dampers due to the low levels of external pressurization used in practice. The degrading effect of air entrapment on damper performance not only defies predictive models but also constrains the design of SFDs to a costly trial and error process based on prior experience. The present measurements correlate for the first time dynamic squeeze film pressures and pictures of the flow field with the air volume content in the lubricant mixture of a damper performing circular centered motion. The photographs of the flow field at key instances of journal motion show the development of a non-homogeneous flow with large striated cavities of air that persist even in the regions of positive (above ambient) dynamic pressures.

Author(s):  
Sergio E. Diaz ◽  
Luis A. San Andrés

Squeeze film dampers (SFDs) provide structural isolation and energy dissipation in air breathing engines and process gas compressors. However, SFDs are prone to develop a flow regime where the ingestion of air leads to the formation of a bubbly lubricant. This pervasive phenomenon lacks proper physical understanding and sound analytical modeling, although actual practice demonstrates that it greatly reduces the damper force response. Measurements of film pressures in a test SFD describing circular centered orbits at whirl frequencies varying from 0 to 100 Hz are presented for fully flooded and vented discharge operating conditions. The experiments demonstrate that operation with low levels of external pressurization, moderate to large whirl frequencies, and lubricant discharge to ambient leads to the entrapment of air within the damper film lands. The experiments also elucidate fundamental differences in the generation of film pressures and forces for operation in a flooded condition that evidences vapor cavitation. Damping forces for the vented end with air entrainment are just 15% percent of the forces measured for the flooded damper. Further measurements at constant whirl frequencies demonstrate that increasing the lubricant pressure supply retards the onset of air entainment. Classical fluid film cavitation models predict well the pressures and forces for the lubricant vapor cavitation condition. However, prevailing models fail to reproduce the dynamic forced response of vented (open ended) SFDs where air entrainment makes a foamy lubricant, which limits severely the damper film pressures and forces.


1998 ◽  
Vol 123 (4) ◽  
pp. 871-877 ◽  
Author(s):  
S. E. Diaz ◽  
L. A. San Andre´s

Squeeze film dampers (SFDs) provide structural isolation and energy dissipation in air-breathing engines and process gas compressors. However, SFDs are prone to develop a flow regime where the ingestion of air leads to the formation of a bubbly lubricant. This pervasive phenomenon lacks proper physical understanding and sound analytical modeling, although actual practice demonstrates that it greatly reduces the damper force response. Measurements of film pressures in a test SFD describing circular centered orbits at whirl frequencies varying from 0 to 100 Hz are presented for fully flooded and vented discharge operating conditions. The experiments demonstrate that operation with low levels of external pressurization, moderate to large whirl frequencies, and lubricant discharge to ambient leads to the entrapment of air within the damper film lands. The experiments also elucidate fundamental differences in the generation of film pressures and forces for operation in a flooded condition that evidences vapor cavitation. Damping forces for the vented end with air entrainment are just 15 percent of the forces measured for the flooded damper. Further measurements at constant whirl frequencies demonstrate that increasing the lubricant pressure supply retards the onset of air entrainment. Classical fluid film cavitation models predict well the pressures and forces for the lubricant vapor cavitation condition. However, prevailing models fail to reproduce the dynamic forced response of vented (open-ended) SFDs where air entrainment makes a foamy lubricant, which limits severely the damper film pressures and forces.


2019 ◽  
Vol 43 (3) ◽  
pp. 306-321 ◽  
Author(s):  
Maxime Perreault ◽  
Sina Hamzehlouia ◽  
Kamran Behdinan

In high-speed turbomachinery, the presence of rotor vibrations, which produce undesirable noise or shaft deflection and losses in performance, has brought up the need for the application of a proper mechanism to attenuate the vibration amplitudes. Squeeze-film dampers (SFDs) are a widely employed solution to the steady-state vibrations in high-speed turbomachinery. SFDs contain a thin film of lubricant that is susceptible to changes in temperature. For this reason, the analysis of thermohydrodynamic (THD) effects on the SFD damping properties is essential. This paper develops a computational fluid dynamics (CFD) model to analyze the THD effects in SFDs, and enabling the application of CFD analysis to be a base-line for validating the accuracy of analytical THD SFD models. Specifically, the CFD results are compared against numerical simulations at different operating conditions, including eccentricity ratios and journal whirl speeds. The comparisons demonstrate the effective application of CFD for THD analysis of SFDs. Additionally, the effect of the lubricant THDs on the viscosity, maximum and mass-averaged temperature, as well as heat generation rates inside the SFD lubricant are analyzed. The temperature of the lubricant is seen to rise with increasing whirl speed, eccentricity ratios, damper radial clearance, and shaft radii.


Author(s):  
Luis San Andrés

Aircraft engine rotors are particularly sensitive to rotor imbalance and sudden maneuver loads, since they are always supported on rolling element bearings with little damping. Most engines incorporate squeeze film dampers (SFDs) as means to dissipate mechanical energy from rotor vibrations and to ensure system stability. The paper quantifies experimentally the forced performance of a SFD comprising two parallel film lands separated by a deep central groove. Tests are conducted on two open ends SFDs, both with diameter D = 127 mm and nominal radial clearance c = 0.127 mm. One damper has film lands with length L = 12.7 mm (short length), while the other has 25.4 mm land lengths. The central groove has width L and depth 3/4 L. A light viscosity lubricant flows into the central groove via three orifices, 120 deg apart and then through the film lands to finally exit to ambient. In operation, a static loader pulls the bearing to various eccentric positions and electromagnetic shakers excite the test system with periodic loads to generate whirl orbits of specific amplitudes. A frequency domain method identifies the SFD damping and inertia force coefficients. The long damper generates six times more damping and about three times more added mass than the short length damper. The damping coefficients are sensitive to the static eccentricity (up to ∼ 0.5 c), while showing lesser dependency on the amplitude of whirl motion (up to 0.2 c). On the other hand, inertia coefficients increase mildly with static eccentricity and decrease as the amplitude of whirl motion increases. Cross-coupled force coefficients are insignificant for all imposed operating conditions on either damper. Large dynamic pressures recorded in the central groove demonstrate the groove does not isolate the adjacent squeeze film lands, but contributes to the amplification of the film lands’ reaction forces. Predictions from a novel SFD model that includes flow interactions in the central groove and feed orifices agree well with the test force coefficients for both dampers. The test data and predictions advance current knowledge and demonstrate that SFD-forced performance is tied to the lubricant feed arrangement.


2018 ◽  
Vol 148 ◽  
pp. 04001
Author(s):  
Jaroslav Zapoměl ◽  
Petr Ferfecki ◽  
Jan Kozánek

The theoretical analyses and practical experience show that only the damping effect adaptable to the current operating conditions makes it possible to achieve optimum performance of damping devices inserted in the supports of rotating machines. This is offered by magnetorheological squeeze film dampers. The magnetorheological oils are liquids sensitive to magnetic induction. Their response to the change of a magnetic field is not instantaneous, but it is a process called the delayed yielding. The research was focused on enhancement of the mathematical model of the magnetorheological squeeze film damper by considering the delayed yielding phenomenon and on its application for the study of the influence of the delayed yielding on the force transmission between the rotor and its stationary part. The results of the computational simulations show that rising value of the delayed yielding time constant that characterizes the delayed yielding process reduces the damping effect and efficiency of the magnetorheological damping devices.


Author(s):  
Tilmer H. Méndez ◽  
Jorge E. Torres ◽  
Marco A. Ciaccia ◽  
Sergio E. Díaz

Squeeze film dampers (SFDs) are commonly used in turbomachinery to dampen shaft vibrations in rotor-bearing systems. The main factor deterring the success of analytical models for the prediction of SFD’s performance lies on the modeling of dynamic film rupture. Usually, the cavitation models developed for journal bearings are applied to SFDs. Yet, the characteristic motion of the SFD results in the entrapment of air into the oil film, producing a bubbly mixture that cannot be represented by these models. There is a need to identify and understand the parameters that affect air entrainment and subsequent formation of a bubbly air-oil mixture within the lubricant film. A previous model by and Diazand San Andrés (2001, “A Model for Squeeze Film Dampers Operating With Air Entrapment and Validation With Experiments,” ASME J. Tribol., 123, pp. 125–133) advanced estimation of the amount of film-entrapped air based on a nondimensional number that related both geometrical and operating parameters but limited to the short bearing approximation (i.e., neglecting circumferential flow). The present study extends their work to consider the effects of finite length-to-diameter ratios. This is achieved by means of a finite volume integration of the two-dimensional, Newtonian, compressible Reynolds equation combined with the effective mixture density and viscosity defined in the work of Diaz and San Andrés. A flow balance at the open end of the film is devised to estimate the amount of air entrapped within the film. The results show, in dimensionless plots, a map of the amount of entrained air as a function of the feed-squeeze flow number, defined by Diaz and San Andrés, and the length-to-diameter ratio of the damper. Entrained air is shown to decrease as the L/D ratio increases, going from the approximate solution of Diaz and San Andrés for infinitely short SFDs down to no air entrainment for an infinite length SFD. The results of this research are of immediate engineering applicability. Furthermore, they represent a firm step to advance the understanding of the effects of air entrapment on the performance of SFDs.


Author(s):  
J. Y. Zhao ◽  
I. W. Linnett ◽  
E. J. Hahn

This paper proposes an improved squeeze film damper which will prevent the bistable operation associated with conventional squeeze film dampers at large unbalances and/or at small bearing parameters. It consists of a conventional squeeze film damper with a flexibly supported outer ring. This secondary flexible support is considered to be massless, and to have a constant stiffness and damping. The effectiveness of this damper in preventing bistable operation is investigated over a wide range of operating conditions for a rigid rotor supported on a centrally preloaded squeeze film damper. It is shown that depending on relevant parameters such as the stiffness ratio between the secondary support and the retaining spring, the damping coefficient of the support, and the mass ratio between the damper outer ring and the rotor, this proposed damper is very effective in preventing bistable operation even for high unbalance conditions.


Author(s):  
B. Domes ◽  
H. Hartmüller ◽  
G. Tokar ◽  
G. Wang

Abstract The new BR 700 series of twin spool engines, of the thrust class of 15,000 to 20,000 pounds, is being developed for business jets. In this paper the rotordynamic vibration analysis is performed with a detailed whole engine model including both rotors, bearings with oil squeeze film dampers and squirrel cages, the engine structure, the mounts and the fuselage. The analytical method is described and some calculated results are presented. The effectiveness of the oil squeeze film dampers on all main bearings will be demonstrated. The comparison of the analytical and the measured results gives a good agreement in the resonance frequencies and in the damping characteristics. It also shows that a linear analysis can describe with sufficient accuracy the dynamic behaviour of such a complex structure like a twin spool engine under normal operating conditions.


1990 ◽  
Vol 112 (2) ◽  
pp. 347-353 ◽  
Author(s):  
F. Zeidan ◽  
J. Vance

This paper analyzes the effects of air entrainment and cavitation on the synchronous response of squeeze film supported rigid rotors. The fluid film force coefficients are obtained from experimental measurements corresponding to a wide spectrum of operating conditions. These conditions include regimes in which air entrainment effects are dominant. Other conditions where vapor cavitation and fluid inertial effects are dominant are included for comparison. The effects of air entrainment are shown to produce a nonlinear response representative of a softening spring effect not previously known to exist in squeeze film dampers.


Author(s):  
L. Moraru ◽  
T. G. Keith ◽  
F. Dimofte ◽  
S. Cioc ◽  
N. Ene ◽  
...  

Squeeze film dampers (SFD) are devices utilized to control the shafts of high-speed rotating machinery. A dual squeeze film damper (DSFD) consists of two squeeze film bearings that are separated by a sleeve, which is released when the rotor experiences abnormal operating conditions. In this part of our study of DSFD we analyze the case when both the inner and the outer oil films are active. We present computed and measured unbalance responses of a shaft supported in DSFD. The oil forces which are utilized in the calculation of the unbalance response are obtained from numerical solutions of the Reynolds equation. A finite-difference algorithm is utilized for solving the pressure equation within the calculation of the dynamic response of the shaft.


Sign in / Sign up

Export Citation Format

Share Document