Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part II—Aerodynamic Measurements in the Rotational Frame

2001 ◽  
Vol 123 (4) ◽  
pp. 697-703 ◽  
Author(s):  
Christopher McLean ◽  
Cengiz Camci ◽  
Boris Glezer
Keyword(s):  
High Pressure ◽  
Guide Vane ◽  
Pressure Coefficient ◽  
Three Dimensional ◽  
Axial Flow ◽  
Main Stream ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Coolant Injection ◽  
Cooling Air

The current paper deals with the aerodynamic measurements in the rotational frame of reference of the Axial Flow Turbine Research Facility (AFTRF) at the Pennsylvania State University. Stationary frame measurements of “Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High Pressure Turbine Stage” were presented in Part I of this paper. The relative aerodynamic effects associated with rotor–nozzle guide vane (NGV) gap coolant injections were investigated in the rotating frame. Three-dimensional velocity vectors including exit flow angles were measured at the rotor exit. This study quantifies the secondary effects of the coolant injection on the aerodynamic and performance character of the stage main stream flow for root injection, radial cooling, and impingement cooling. Current measurements show that even a small quantity (1 percent) of cooling air can have significant effects on the performance and exit conditions of the high-pressure turbine stage. Parameters such as the total pressure coefficient, wake width, and three-dimensional velocity field show significant local changes. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development thereby resulting in large changes in turbine exit conditions. Effects are the strongest from the hub to midspan. Negligible effect of the cooling flow can be seen in the tip region.

Mainstream Aerodynamic Effects due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part II — Aerodynamic Measurements in the Rotational Frame

2001 ◽  
Author(s):  
Christopher McLean ◽  
Cengiz Camci ◽  
Boris Glezer
Keyword(s):  
High Pressure ◽  
Guide Vane ◽  
Pressure Coefficient ◽  
Three Dimensional ◽  
Axial Flow ◽  
Main Stream ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Coolant Injection ◽  
Cooling Air

The current paper deals with the aerodynamic measurements in the rotational frame of reference of the Axial Flow Turbine Research Facility (AFTRF) at the Pennsylvania State University. Stationary frame measurements of “Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High Pressure Turbine Stage” were presented in part-I of this paper. The relative aerodynamic effects associated with rotor – nozzle guide vane (NGV) gap coolant injections were investigated in the rotating frame. Three-dimensional velocity vectors including exit flow angles were measured at the rotor exit. This study quantifies the secondary effects of the coolant injection on the aerodynamic and performance character of the stage main stream flow for root injection, radial cooling and impingement cooling. Current measurements show that even a small quantity (1%) of cooling air can have significant effects on the performance and exit conditions of the high pressure turbine stage. Parameters such as the total pressure coefficient, wake width, and three-dimensional velocity field show significant local changes. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development thereby resulting in large changes in turbine exit conditions. Effects are the strongest from the hub to midspan. Negligible effect of the cooling flow can be seen in the tip region.

Mainstream Aerodynamic Effects due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part I — Aerodynamic Measurements in the Stationary Frame

2001 ◽  
Author(s):  
Christopher McLean ◽  
Cengiz Camci ◽  
Boris Glezer
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Axial Flow ◽  
Total Efficiency ◽  
Pressure Loss Coefficient ◽  
Wall Boundary Layer ◽  
Coolant Injection ◽  
Performance Effects ◽  
And Performance ◽  
Cooling Air

The relative aerodynamic and performance effects associated with rotor – NGV gap coolant injections were investigated in the Axial Flow Turbine Research Facility (AFTRF) of The Pennsylvania State University. This study quantifies the effects of the coolant injection on the aerodynamic performance of the turbine for radial cooling, impingement cooling in the wheelspace cavity and root injection. Overall, it was found that even a small quantity (1%) of cooling air can have significant effects on the performance character and exit conditions of the high pressure stage. Parameters such as the total-to-total efficiency, total pressure loss coefficient, and three-dimensional velocity field show local changes in excess of 5%, 2%, and 15% respectively. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development thereby resulting in large changes in turbine exit conditions.

Mainstream Aerodynamic Effects Due to Wheelspace Coolant Injection in a High-Pressure Turbine Stage: Part I—Aerodynamic Measurements in the Stationary Frame

2001 ◽  
Vol 123 (4) ◽  
pp. 687-696 ◽  
Author(s):  
Christopher McLean ◽  
Cengiz Camci ◽  
Boris Glezer
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Axial Flow ◽  
Total Efficiency ◽  
Pressure Loss Coefficient ◽  
Wall Boundary Layer ◽  
Coolant Injection ◽  
Performance Effects ◽  
And Performance ◽  
Cooling Air

The relative aerodynamic and performance effects associated with rotor–NGV gap coolant injections were investigated in the Axial Flow Turbine Research Facility (AFTRF) of the Pennsylvania State University. This study quantifies the effects of the coolant injection on the aerodynamic performance of the turbine for radial cooling, impingement cooling in the wheelspace cavity and root injection. Overall, it was found that even a small quantity (1 percent) of cooling air can have significant effects on the performance character and exit conditions of the high pressure stage. Parameters such as the total-to-total efficiency, total pressure loss coefficient, and three-dimensional velocity field show local changes in excess of 5, 2, and 15 percent, respectively. It is clear that the cooling air disturbs the inlet end-wall boundary layer to the rotor and modifies secondary flow development, thereby resulting in large changes in turbine exit conditions.

Influence of a Shroud Axisymmetric Slot Injection on a High Pressure Turbine Flow

2016 ◽  
Author(s):  
Etienne Tang ◽  
Mickaël Philit ◽  
Gilles Leroy ◽  
Isabelle Trebinjac ◽  
Ghislaine Ngo Boum
Keyword(s):  
High Pressure ◽  
Incidence Angle ◽  
Main Stream ◽  
High Pressure Turbine ◽  
Unsteady Rans ◽  
Flow Through ◽  
Definition Of ◽  
Cooling Air ◽  
Ideal Process ◽  
Mixing Losses

This paper focuses on an axisymmetric slot injecting cooling air at the casing between the stator and the rotor in a one-stage unshrouded transonic high pressure turbine. This configuration has been studied with the help of unsteady RANS computations with and without the slot. Special care has been taken to model and describe the interaction induced unsteady mechanisms. It has been found that the cooling air is ejected from the axisymmetric slot at a fixed position with respect to the stator vanes, with a much lower incidence angle than the main stream. The flow through the rotor passage is highly modified and reveals an unsteady behaviour which highlights the necessity of using unsteady simulations in order to accurately model such a configuration. The effect on the efficiency and on the repartition of loss generation has been determined. As several different definitions of the efficiency can be used for cooled turbine cases, this choice is discussed. In particular, Young & Horlock’s “Weighted Pressure” definition, which takes into account some unavoidable mixing losses in the definition of the ideal process, is evaluated. With this definition, the slot does not yield any significant decrease in overall efficiency.

Assessment of the Indirect Combustion Noise Generated in a Transonic High-Pressure Turbine Stage

2015 ◽  
Author(s):  
Dimitrios Papadogiannis ◽  
Florent Duchaine ◽  
Laurent Gicquel ◽  
Gaofeng Wang ◽  
Stéphane Moreau ◽  
...  
Keyword(s):  
High Pressure ◽  
Acoustic Waves ◽  
Gas Turbines ◽  
Guide Vane ◽  
Combustion Noise ◽  
Dynamic Mode Decomposition ◽  
Dynamic Mode ◽  
Noise Generation ◽  
Turbine Stage ◽  
High Pressure Turbine

Indirect combustion noise, generated by the acceleration and distortion of entropy waves through the turbine stages, has been shown to be the dominant noise source of gas turbines at low-frequencies and to impact the thermoacoustic behavior of the combustor. In the present work, indirect combustion noise generation is evaluated in the realistic, fully 3D transonic high-pressure turbine stage MT1 using Large-Eddy Simulations (LES). An analysis of the basic flow and the different turbine noise generation mechanisms is performed for two configurations: one with a steady inflow and a second with a pulsed inlet, where a plane entropy wave train at a given frequency is injected before propagating across the stage generating indirect noise. The noise is evaluated through the Dynamic Mode Decomposition of the flow field. It is compared with previous 2D simulations of a similar stator/rotor configuration, as well as with the compact theory of Cumpsty and Marble. Results show that the upstream propagating entropy noise is reduced due to the choked turbine nozzle guide vane. Downstream acoustic waves are found to be of similar strength to the 2D case, highlighting the potential impact of indirect combustion noise on the overall noise signature of the engine.

Three Dimensional Heat Transfer Analysis of High Pressure Turbine Blade

2009 ◽  
Author(s):  
A. Sipatov ◽  
L. Gomzikov ◽  
V. Latyshev ◽  
N. Gladysheva
Keyword(s):  
Heat Transfer ◽  
Experimental Data ◽  
High Pressure ◽  
Rotor Blade ◽  
Computational Analysis ◽  
Three Dimensional ◽  
Heat Transfer Analysis ◽  
Aircraft Engines ◽  
Turbine Stage ◽  
High Pressure Turbine

The present tendency of creating new aircraft engines with a higher level of fuel efficiency leads to the necessity to increase gas temperature at a high pressure turbine (HPT) inlet. To design such type of engines, the improvement of accuracy of the computational analysis is required. According to this the numerical analysis methods are constantly developing worldwide. The leading firms in designing aircraft engines carry out investigations in this field. However, this problem has not been resolved completely yet because there are many different factors affecting HPT blade heat conditions. In addition in some cases the numerical methods and approaches require tuning (for example to predict laminar-turbulent transition region or to describe the interaction of boundary layer and shock wave). In this work our advanced approach of blade heat condition numerical estimation based on the three-dimensional computational analysis is presented. The object of investigation is an advanced aircraft engine HPT first stage blade. The given analysis consists of two interrelated parts. The first part is a stator-rotor interaction modeling of the investigated turbine stage (unsteady approach). Solving this task we devoted much attention to modeling unsteady effects of stator-rotor interaction and to describing an influence of applied inlet boundary conditions on the blade heat conditions. In particular, to determine the total pressure, flow angle and total temperature distributions at the stage inlet we performed a numerical modeling of the combustor chamber of the investigated engine. The second part is a flow modeling in the turbine stage using flow parameters averaging on the stator-rotor interface (steady approach). Here we used sufficiently finer grid discretization to model all perforation holes on the stator vane and rotor blade, endwalls films in detail and to apply conjugate heat transfer approach for the rotor blade. Final results were obtained applying the results of steady and unsteady approaches. Experimental data of the investigated blade heat conditions are presented in the paper. These data were obtained during full size experimental testing the core of the engine and were collected using two different type of experimental equipment: thermocouples and thermo-crystals. The comparison of experimental data and final results meets the requirements of our investigation.

scholarly journals Calculation and Correlation of the Unsteady Flowfield in a High Pressure Turbine

2002 ◽  
Author(s):  
Milind A. Bakhle ◽  
Jong S. Liu ◽  
Josef Panovsky ◽  
Theo G. Keith ◽  
Oral Mehmed
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Forced Vibrations ◽  
Forced Response ◽  
Operating Conditions ◽  
Test Facility ◽  
Navier Stokes ◽  
Turbine Stage ◽  
High Pressure Turbine

Forced vibrations in turbomachinery components can cause blades to crack or fail due to high-cycle fatigue. Such forced response problems will become more pronounced in newer engines with higher pressure ratios and smaller axial gap between blade rows. An accurate numerical prediction of the unsteady aerodynamics phenomena that cause resonant forced vibrations is increasingly important to designers. Validation of the computational fluid dynamics (CFD) codes used to model the unsteady aerodynamic excitations is necessary before these codes can be used with confidence. Recently published benchmark data, including unsteady pressures and vibratory strains, for a high-pressure turbine stage makes such code validation possible. In the present work, a three dimensional, unsteady, multi blade-row, Reynolds-Averaged Navier Stokes code is applied to a turbine stage that was recently tested in a short duration test facility. Two configurations with three operating conditions corresponding to modes 2, 3, and 4 crossings on the Campbell diagram are analyzed. Unsteady pressures on the rotor surface are compared with data.

Multi-Fidelity Modelling of a Fully-Featured HP Turbine Stage

2017 ◽  
Author(s):  
Giorgio Occhioni ◽  
Shahrokh Shahpar ◽  
Haidong Li
Keyword(s):  
High Pressure ◽  
Film Cooling ◽  
State Of The Art ◽  
Guide Vane ◽  
Phase Lag ◽  
Turbine Stage ◽  
High Pressure Turbine ◽  
Nozzle Guide Vane ◽  
Nozzle Guide ◽  
Film Cooling Holes

An improvement in overall efficiency and power output for gas turbine engines can be obtained by increasing the combustor exit temperature, but the thermal management of metal parts exposed to hot gases is challenging. Discrete film cooling, combined with internal convective cooling is the current state-of-the-art available to aerothermal designers of these components. To simplify the simulation problem in the aerodynamic design phase, it is common practice to replace the cooling holes with source strips applied to the blade. This could lead to inaccuracies in high pressure turbine performance prediction. This study has been carried out on a fully-featured high pressure turbine stage using high-fidelity simulations. The film cooling holes on the nozzle guide vane and on the rotor are initially modelled using a strip model approach. Then, to increase the model fidelity, the strips on the suction side of the rotor are replaced with discrete fan shaped film cooling holes. A rigid body rotation is also applied to the nozzle guide vane to vary the stage capacity and reaction. The effects of the mesh topology & resolution are also taken into account. The results obtained with these two approaches are then compared, giving the designers a better understanding on film cooling modelling and relationship between capacity, reaction and performance. The accurate prediction of the complex interaction between cavity inflows and the main-flow, still represent a challenge for the state of the art RANS solvers. Hence, an unsteady phase-lag approach has been used to overcome the RANS limitations. A validation of the unsteady solutions has been carried out with respect to experimental data.

A Computational Validation of Turbine Nozzle Guide Vane Aerodynamic Experiments in an HP Turbine Stage

2011 ◽  
Author(s):  
O¨zhan H. Turgut ◽  
Cengiz Camcı
Keyword(s):  
Validation Study ◽  
Total Pressure ◽  
Guide Vane ◽  
Pressure Coefficient ◽  
Axial Flow ◽  
Turbine Stage ◽  
Aerodynamic Loss ◽  
Nozzle Guide Vane ◽  
Nozzle Guide ◽  
Computational Validation

A computational validation study related to aerodynamic loss generation mechanisms is performed in an axial flow turbine nozzle guide vane (NGV). The 91.66 cm diameter axial flow turbine research facility has a stationary nozzle guide vane assembly and a 29 bladed HP turbine rotor. The NGV inlet and exit Reynolds numbers based on midspan axial chord are around 300000 and 900000, respectively. The effect of grid structure on aerodynamic loss generation is investigated. GAMBIT and TGRID combination is used for unstructured grid, whereas GRIDPRO is the structured grid generator. For both cases, y+ values are kept below unity. The finite-volume flow solver ANSYS CFX with SST k–ω turbulence model is employed. Experimental flow conditions are imposed at the boundaries. The flow transition effect and the influence of corner fillets at the vane-endwall junction are also studied in this paper. Grid independence study is performed with static pressure coefficient distribution at the mid-span of the vane and the total pressure coefficient at the NGV exit. The velocity distributions and the total pressure coefficient at the NGV exit plane are in very good agreement with the experimental data. This validation study shows that the effect of future geometrical modifications on the endwalls and the vane will be predicted reasonably accurately. The current study shows that an accurately measured turbine stage geometry, a properly prepared block structured/body fitted grid, a state of the art transitional flow implementation, and realistic boundary conditions coming from high resolution turbine experiments are all essential ingredients of a successful NGV aerodynamic loss quantification via computations.

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