scholarly journals A Collapse Surface for a Perforated Plate With an Equilateral Triangular Array of Penetrations

2002 ◽  
Vol 124 (2) ◽  
pp. 201-206 ◽  
Author(s):  
J. L. Gordon ◽  
D. P. Jones ◽  
D. Banas ◽  
D. N. Hutula

A collapse surface is developed for use in limit-load analysis of plates containing a large number of small circular penetrations arranged in an equilateral triangular array of holes with a ligament efficiency of 0.31733. The collapse surface is obtained by calculating the limit load for a unit cell model of the penetration pattern using a three-dimensional elastic-perfectly plastic [EPP] finite element analysis [FEA] computer program. The EPP response from incipient yielding to plastic collapse for the unit cell is obtained for a sufficient number of load cases to define the complete collapse surface. The collapse surface is expressed analytically by using a fourth-order function that incorporates the periodicity dictated by the triangular hole pattern. The coefficients of the fourth-order function were obtained by statistically fitting the collapse surface generated by the EPP-FEA results. The resulting collapse surface was shown to be appropriate for development of an EPP-EQS theory for perforated plates. The analytic surface agrees to within 7 percent of the actual collapse surface obtained by EPP-FEA of the unit cell representing the penetration.

2000 ◽  
Vol 123 (3) ◽  
pp. 265-270 ◽  
Author(s):  
D. P. Jones ◽  
J. L. Gordon ◽  
D. N. Hutula ◽  
D. Banas ◽  
J. B. Newman

This paper describes the formulation of an elastic-perfectly plastic flow theory applicable to equivalent solid (EQS) modeling of perforated materials. An equilateral triangular array of circular penetrations is considered. The usual assumptions regarding geometry and loading conditions applicable to the development of elastic constants for EQS modeling of perforated plates are considered to apply here. An elastic-perfectly plastic (EPP) EQS model is developed for a fourth-order collapse surface which is appropriate for plates with a triangular array of circular holes. A complete flow model is formulated using the consistent tangent modulus approach based on the fourth-order function. The EPP-EQS method is used to obtain a limit load solution for a plate subjected to transverse pressure and fixed at the outer edge. This solution is compared to a solution obtained with an EPP-FEA model in which each penetration in the plate is modeled explicitly. The limit load calculated by the EPP-EQS model is 6 percent lower than the limit load calculated by the explicit model.


Author(s):  
J. L. Gordon ◽  
D. P. Jones

The capability to obtain limit load solutions of plates with triangular penetration patterns using fourth order functions to represent the collapse surface has been presented in previous papers. These papers describe how equivalent solid plate elastic-perfectly plastic finite element capabilities are generated and demonstrate how such capabilities can be used to great advantage in the analysis of tubesheets in large heat exchanger applications. However, these papers have pointed out that although the fourth order functions can produce sufficient accuracy for many practical applications, there are situations where improvements in the accuracy of in-plane and transverse shear are desirable. This paper investigates the use of a sixth order function to represent the collapse surface for improved accuracy of the in-plane response. Explicit elastic-perfectly plastic finite element solutions are obtained for unit cells representing an infinite array of circular penetrations arranged in an equilateral triangular array. These cells are used to create a numerical representation of the complete collapse surfaces for a number of ligament efficiencies (h/P where h is the minimum ligament width and P is the distance between hole centers). Each collapse surface is then fit to a sixth order function that satisfies the periodicity of the hole pattern. Sixth-order collapse functions were developed for h/P values between .05 and .50. Accuracy of the sixth order and the fourth order functions are compared. It was found that the sixth order function is indeed more accurate, reducing the error from 12.2% for the fourth order function to less than 3% for the sixth order function.


2006 ◽  
Vol 129 (3) ◽  
pp. 391-399 ◽  
Author(s):  
R. Adibi-Asl ◽  
R. Seshadri

Cracks and flaws occur in mechanical components and structures, and can lead to catastrophic failures. Therefore, integrity assessment of components with defects is carried out. This paper describes the Elastic Modulus Adjustment Procedures (EMAP) employed herein to determine the limit load of components with cracks or crack-like flaw. On the basis of linear elastic Finite Element Analysis (FEA), by specifying spatial variations in the elastic modulus, numerous sets of statically admissible and kinematically admissible distributions can be generated, to obtain lower and upper bounds limit loads. Due to the expected local plastic collapse, the reference volume concept is applied to identify the kinematically active and dead zones in the component. The Reference Volume Method is shown to yield a more accurate prediction of local limit loads. The limit load values are then compared with results obtained from inelastic FEA. The procedures are applied to a practical component with crack in order to verify their effectiveness in analyzing crack geometries. The analysis is then directed to geometries containing multiple cracks and three-dimensional defect in pressurized components.


2007 ◽  
Vol 345-346 ◽  
pp. 1377-1380 ◽  
Author(s):  
Yun Jae Kim ◽  
Kuk Hee Lee ◽  
Chi Yong Park

The present work presents plastic limit load solutions for branch junctions under internal pressure and in-plane bending, based on detailed three-dimensional (3-D) FE limit analyses using elastic-perfectly plastic materials. The proposed solutions are valid for a wide range of branch junction geometries; ratios of the branch-to-run pipe radius and thickness from 0.0 to 1.0, and the mean radius-to-thickness ratio of the run pipe from 5.0 to 20.0.


Author(s):  
Barry Millet ◽  
Kaveh Ebrahimi

Abstract This paper will clarify the point of transition where the behavior of the dish of a torispherical head goes from thin wall theory (collapse failure and membrane) to thick wall (burst failure) as the head dish radius to thickness ratios (L/t) gets smaller. There are several stated ratio limits for this transition. Three separate Welding Research Bulletins WRC 364 New Design Curves for Torispherical Heads[1], WRC 444 Buckling Criteria for Torispherical Heads Under Internal Pressure [3] and, WRC 501 Design of Torispherical and Ellipsoidal Heads Subjected to Internal Pressure[4] each provide a different definition of the transition point, that being 16.67, 15 and 20 respectively. This paper will review the actual test performed for L/t ratios from 20 down to 15 (which is the lowest ratio test run) and provide the results of a numerical desktop study in lieu of actual testing. Linear elastic, elastic perfectly plastic limit load and elastic plastic limit load finite element analysis will be parametrically run across many L/t ratios and the knuckle radius will be varied across the runs. The results will be reviewed to check through wall behavior to find the transition point of thin to thick wall behavior. These will also be compared against the existing ASME BVP Section VIII Division 2 [5] formulas.


2006 ◽  
Vol 321-323 ◽  
pp. 724-728
Author(s):  
Nam Su Huh ◽  
Yoon Suk Chang ◽  
Young Jin Kim

The present paper provides plastic limit load solutions for axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly plastic behavior. As a loading condition, both single and combined loadings are considered. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be valuable information for structural integrity assessment of cracked pipes.


2010 ◽  
Vol 132 (6) ◽  
Author(s):  
P. S. Reddy Gudimetla ◽  
R. Adibi-Asl ◽  
R. Seshadri

In this paper, a method for determining limit loads in the components or structures by incorporating strain hardening effects is presented. This has been done by including a certain amount of the strain hardening into limit load analysis, which normally idealizes the material to be elastic perfectly plastic. Typical strain hardening curves such as bilinear hardening and Ramberg–Osgood material models are investigated. This paper also focuses on the plastic reference volume correction concept to determine the active volume participating in plastic collapse. The reference volume concept in combination with mα-tangent method is used to estimate lower-bound limit loads of different components. Lower-bound limit loads obtained compare well with the nonlinear finite element analysis results for several typical configurations with/without crack.


2013 ◽  
Author(s):  
Emily Yu ◽  
Lih-Sheng Turng

This work presents the application of the micromechanical variational asymptotic method for unit cell homogenization (VAMUCH) with a three-dimensional unit cell (UC) structure and a coupled, macroscale finite element analysis for analyzing and predicting the effective elastic properties of microcellular injection molded plastics. A series of injection molded plastic samples — which included polylactic acid (PLA), polypropylene (PP), polystyrene (PS), and thermoplastic polyurethane (TPU) — with microcellular foamed structures were produced and their mechanical properties were compared with predicted values. The results showed that for most material samples, the numerical prediction was in fairly good agreement with experimental results, which demonstrates the applicability and reliability of VAMUCH in analyzing the mechanical properties of porous materials. The study also found that material characteristics such as brittleness or ductility could influence the predicted results and that the VAMUCH prediction could be improved when the UC structure was more representative of the real composition.


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