Transient Elastic Thermal Stress Development During Laser Scribing of Ceramics

2000 ◽  
Vol 123 (1) ◽  
pp. 171-177 ◽  
Author(s):  
Michael F. Modest ◽  
Thomas M. Mallison
Keyword(s):  
Thermal Stresses ◽  
Continuous Wave ◽  
Elastic Stress ◽  
Three Dimensional ◽  
Thick Layer ◽  
Temperature Fields ◽  
Subsurface Cracks ◽  
Laser Scribing ◽  
Micro Cracks ◽  
Cutting Speeds

Lsaers are emerging as a valuable tool for shaping and cutting hard and brittle ceramics. Unfortunately, the large, concentrated heat flux rates that allow the laser to efficiently cut and shape the ceramic also result in large localized thermal stresses in a small heat-affected zone. These notable thermal stresses can lead to micro-cracks, a decrease in strength and fatigue life, and possibly catastrophic failure. In order to assess where, when, and what stresses occur during laser scribing, an elastic stress model has been incorporated into a three-dimensional scribing and cutting code. First, the code predicts the temporal temperature fields and the receding surface of the ceramic. Then, using the scribed geometry and temperature field, the elastic stress fields are calculated as they develop and decay during the laser scribing process. The analysis allows the prediction of stresses during continuous wave and pulsed laser operation, a variety of cutting speeds and directions, and various shapes and types of ceramic material. The results of the analysis show substantial tensile stresses develop over a thick layer below and parallel to the surface, which may be the cause of experimentally observed subsurface cracks.

Transient Elastic Stress Development During Laser Scribing of Ceramics

1999 ◽  
Author(s):  
Thomas M. Mallison ◽  
Michael F. Modest
Keyword(s):  
Thermal Stresses ◽  
Continuous Wave ◽  
Elastic Stress ◽  
Three Dimensional ◽  
Thick Layer ◽  
Temperature Fields ◽  
Subsurface Cracks ◽  
Laser Scribing ◽  
Micro Cracks ◽  
Cutting Speeds

Abstract Lasers are emerging as a valuable tool for shaping and cutting hard and brittle ceramics. Unfortunately, the large, concentrated heat flux rates that allow the laser to efficiently cut and shape the ceramic also result in large localized thermal stresses in a small heat-affected zone. These notable thermal stresses can lead to micro-cracks, a decrease in strength and fatigue life, and possibly catastrophic failure. In order to assess where, when, and what stresses occur during laser scribing, an elastic stress model has been incorporated into a three-dimensional scribing and cutting code. First, the code predicts the temporal temperature fields and the receding surface of the ceramic. Then, using the scribed geometry and temperature field, the elastic stress fields are calculated as they develop and decay during the laser scribing process. The analysis allows the prediction of stresses during continuous wave and pulsed laser operation, a variety of cutting speeds and directions, and various shapes and types of ceramic material. The results of the analysis show substantial tensile stresses develop over a thick layer below and parallel to the surface, which may be the cause of experimentally observed subsurface cracks.

scholarly journals The use of a solution of the inverse heat conduction problem to monitor thermal stresses

2019 ◽  
Vol 108 ◽  
pp. 01003
Author(s):  
Jan Taler ◽  
Piotr Dzierwa ◽  
Magdalena Jaremkiewicz ◽  
Dawid Taler ◽  
Karol Kaczmarski ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Power Plants ◽  
Thermal Stresses ◽  
Thermal Power ◽  
Temperature Fields ◽  
Thick Wall ◽  
Fluid Temperature ◽  
Unsteady Temperature

Thick-wall components of the thermal power unit limit maximum heating and cooling rates during start-up or shut-down of the unit. A method of monitoring the thermal stresses in thick-walled components of thermal power plants is presented. The time variations of the local heat transfer coefficient on the inner surface of the pressure component are determined based on the measurement of the wall temperature at one or six points respectively for one- and three-dimensional unsteady temperature fields in the component. The temperature sensors are located close to the internal surface of the component. A technique for measuring the fastchanging fluid temperature was developed. Thermal stresses in pressure components with complicated shapes can be computed using FEM (Finite Element Method) based on experimentally estimated fluid temperature and heat transfer coefficient

A Three-Dimensional Finite Difference Solution for the Thermal Stresses in Railcar Wheels

1969 ◽  
Vol 91 (3) ◽  
pp. 891-896 ◽  
Author(s):  
G. E. Novak ◽  
B. J. Eck
Keyword(s):  
Computer Program ◽  
Thermal Stresses ◽  
Three Dimensional ◽  
Transient Temperature ◽  
Shear Stresses ◽  
Radial Temperature ◽  
Closed Form Solutions ◽  
Brake Application ◽  
History Of ◽  
Thin Disks

A numerical solution is presented for both the transient temperature and three-dimensional stress distribution in a railcar wheel resulting from a simulated emergency brake application. A computer program has been written for generating thermoelastic solutions applicable to wheels of arbitrary contour with temperature variations in both axial and radial directions. The results include the effect of shear stresses caused by the axial-radial temperature gradients and the high degree of boundary irregularity associated with this type of problem. The program has been validated by computing thermoelastic solutions for thin disks and long cylinders; the computed values being in good agreement with the closed form solutions. Currently, the computer program is being extended to general stress solutions corresponding to the transient temperature distributions obtained by simulated drag brake applications. When this work is completed, it will be possible to synthesize the thermal history of a railcar wheel and investigate the effects of wheel geometry in relation to thermal fatigue.

scholarly journals Dynamical and Physical Processes Leading to Tropical Cyclone Intensification under Upper-Level Trough Forcing

2013 ◽  
Vol 70 (8) ◽  
pp. 2547-2565 ◽  
Author(s):  
Marie-Dominique Leroux ◽  
Matthieu Plu ◽  
David Barbary ◽  
Frank Roux ◽  
Philippe Arbogast
Keyword(s):  
Angular Momentum ◽  
Tropical Cyclone ◽  
Potential Vorticity ◽  
Weather Prediction ◽  
Three Dimensional ◽  
Vertical Wind Shear ◽  
Thick Layer ◽  
Limited Area ◽  
Southwest Indian Ocean ◽  
Upper Level

Abstract The rapid intensification of Tropical Cyclone (TC) Dora (2007, southwest Indian Ocean) under upper-level trough forcing is investigated. TC–trough interaction is simulated using a limited-area operational numerical weather prediction model. The interaction between the storm and the trough involves a coupled evolution of vertical wind shear and binary vortex interaction in the horizontal and vertical dimensions. The three-dimensional potential vorticity structure associated with the trough undergoes strong deformation as it approaches the storm. Potential vorticity (PV) is advected toward the tropical cyclone core over a thick layer from 200 to 500 hPa while the TC upper-level flow turns cyclonic from the continuous import of angular momentum. It is found that vortex intensification first occurs inside the eyewall and results from PV superposition in the thick aforementioned layer. The main pathway to further storm intensification is associated with secondary eyewall formation triggered by external forcing. Eddy angular momentum convergence and eddy PV fluxes are responsible for spinning up an outer eyewall over the entire troposphere, while spindown is observed within the primary eyewall. The 8-km-resolution model is able to reproduce the main features of the eyewall replacement cycle observed for TC Dora. The outer eyewall intensifies further through mean vertical advection under dynamically forced upward motion. The processes are illustrated and quantified using various diagnostics.

Investigation of thermal stresses in an arch dam on a three-dimensional model

1974 ◽  
Vol 8 (5) ◽  
pp. 433-437
Author(s):  
Yu. I. Kononov ◽  
E. M. Frolov ◽  
S. E. Fomin ◽  
V. I. Bronshtein
Keyword(s):  
Thermal Stresses ◽  
Three Dimensional ◽  
Arch Dam ◽  
Dimensional Model ◽  
Three Dimensional Model
Sign in / Sign up

Export Citation Format

Share Document