The Influence of Technical Surface Roughness Caused by Precision Forging on the Flow Around a Highly Loaded Compressor Cascade

1999 ◽  
Vol 122 (3) ◽  
pp. 416-424 ◽  
Author(s):  
Robert Leipold ◽  
Matthias Boese ◽  
Leonhard Fottner
Keyword(s):  
Boundary Layer ◽  
Surface Roughness ◽  
Pressure Distribution ◽  
Total Pressure ◽  
Separation Bubble ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Flow Conditions ◽  
Compressor Cascade ◽  
Highly Loaded

A highly loaded compressor cascade, which features a chord length ten times larger than in real turbomachinery, is used to perform an investigation of the influence of technical surface roughness. The surface structure of a precision forged blade was engraved in two 0.3-mm-thick sheets of copper with the above-mentioned enlarging factor (Leipold and Fottner, 1996). To avoid additional effects due to thickening of the blade contour, the sheets of copper are applied as inlays to the pressure and suction side. At the high-speed cascade wind tunnel, the profile pressure distribution and the total pressure distribution at the exit measurement plane were measured for the rough and the smooth blade for a variation of inlet flow angle and inlet Reynolds number. For some interesting flow conditions, the boundary layer development was investigated with laser-two-focus anemometry and one-dimensional hot-wire anemometry. At low Reynolds numbers and small inlet angles, a separation bubble is only slightly reduced due to surface roughness. The positive effect of a reduced separation bubble is overcompensated by a negative influence of surface roughness on the turbulent boundary layer downstream of the separation bubble. At high Reynolds numbers, the flow over the rough blade shows a turbulent separation leading to high total pressure loss coefficients. The laser-two-focus measurements indicate a velocity deficit close to the trailing edge, even at flow conditions where positive effects due to a reduction of the suction side separation have been expected. The turbulence intensity is reduced close downstream of the separation bubble but increased further downstream due to surface roughness. Thus the rear part of the blade but not the front part reacts sensitively on surface roughness. [S0889-504X(00)01302-7]

The Influence of Technical Surface Roughness on the Flow Around a Highly Loaded Compressor Cascade

1999 ◽  
Author(s):  
Robert Leipold ◽  
Matthias Boese ◽  
Leonhard Fottner
Keyword(s):  
Boundary Layer ◽  
Surface Roughness ◽  
Pressure Distribution ◽  
Total Pressure ◽  
Separation Bubble ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Flow Conditions ◽  
Compressor Cascade ◽  
Highly Loaded

A highly loaded compressor cascade which features a chord length that is ten times larger than in real turbomachinary is used to perform an investigation of the influence of technical surface roughness. The surface structure of a precision forged blade was engraved in two 0.3mm thick sheets of copper with the above mentioned enlarging factor (Leipold and Fottner, 1998). To avoid additional effects due to thickening of the blade contour the sheets of copper are applied as inlay’s to the pressure and suction side. At the high speed cascade wind tunnel the profile pressure distribution and the total pressure distribution at the exit measurement plane were measured for the rough and the smooth blade for a variation of inlet flow angle and inlet Reynolds number. For some interesting flow conditions the boundary layer development was investigated with the laser-two-focus anemometry and the one-dimensional hot-wire anemometry. At low Reynolds numbers and small inlet angles a separation bubble is only slightly reduced due to surface roughness. The positive effect of a reduced separation bubble is overcompensated by a negative influence of surface roughness on the turbulent boundary layer downstream of the separation bubble. At high Reynolds numbers the flow over the rough blade shows a turbulent separation leading to high total pressure loss coefficients. The laser-two-focus measurements indicate a velocity deficit close to the trailing edge even at flow conditions where positive effects due to a reduction of the suction side separation have been expected. The turbulence intensity is reduced close downstream of the separation bubble but increased further downstream due to surface roughness. Thus not the front part but the rear part of the blade reacts sensitively on surface roughness.

Effect of Leading Edge Roughness and Reynolds Number on Compressor Profile Loss

2013 ◽  
Author(s):  
Ju Hyun Im ◽  
Ju Hyun Shin ◽  
Garth V. Hobson ◽  
Seung Jin Song ◽  
Knox T. Millsaps
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Separation Bubble ◽  
Leading Edge ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Laser Doppler Velocimeter ◽  
Compressor Cascade ◽  
Edge Roughness ◽  
Profile Loss

An experimental investigation has been conducted to characterize the influence of leading edge roughness and Reynolds number on compressor cascade profile loss. Tests have been conducted in a low-speed linear compressor cascade at Reynolds numbers between 210,000 and 640,000. Blade loading and loss have been measured with pressure taps and pneumatic probes. In addition, a two-component laser-doppler velocimeter (LDV) has been used to measure the boundary layer velocity profiles and turbulence levels at various chordwise locations near the blade suction surface. The “smooth” blade has a centerline-averaged roughness (Ra) of 0.62 μm. The “rough” blade is roughened by covering the leading edge of the “smooth” blade, including 2% of the pressure side and 2% of the suction side, with a 100 μm-thick tape with a roughness Ra of 4.97 μm. At Reynolds numbers ranging from 210,000 to 380,000, the leading edge roughness decreases loss slightly. At Reynolds number of 210,000, the leading edge roughness reduces the size of the suction side laminar separation bubble and turbulence level in the turbulent boundary layer after reattachment. Thus, the leading edge roughness reduces displacement and momentum thicknesses as well as profile loss at Reynolds number of 210,000. However, the same leading edge roughness increases loss significantly for Re = 450,000 ∼ 640,000. At Reynolds number of 640,000, the leading edge roughness decreases the magnitude of the favorable pressure gradient for axial chordwise locations less than 0.41 and induces turbulent separation for axial chordwise locations greater than 0.63, drastically increasing loss. Thus, roughness limited to the leading edge still has a profound effect on the compressor flow field.

The Effect of Pulsed Blowing on the Boundary Layer of a Highly Loaded Low Pressure Turbine Blade

2013 ◽  
Author(s):  
Marion Mack ◽  
Roland Brachmanski ◽  
Reinhard Niehuis
Keyword(s):  
Boundary Layer ◽  
Reynolds Number ◽  
Mach Number ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Low Pressure ◽  
Trailing Edge ◽  
Low Pressure Turbine ◽  
Wide Range ◽  
Highly Loaded

The performance of the low pressure turbine (LPT) can vary appreciably, because this component operates under a wide range of Reynolds numbers. At higher Reynolds numbers, mid and aft loaded profiles have the advantage that transition of suction side boundary layer happens further downstream than at front loaded profiles, resulting in lower profile loss. At lower Reynolds numbers, aft loading of the blade can mean that if a suction side separation exists, it may remain open up to the trailing edge. This is especially the case when blade lift is increased via increased pitch to chord ratio. There is a trend in research towards exploring the effect of coupling boundary layer control with highly loaded turbine blades, in order to maximize performance over the full relevant Reynolds number range. In an earlier work, pulsed blowing with fluidic oscillators was shown to be effective in reducing the extent of the separated flow region and to significantly decrease the profile losses caused by separation over a wide range of Reynolds numbers. These experiments were carried out in the High-Speed Cascade Wind Tunnel of the German Federal Armed Forces University Munich, Germany, which allows to capture the effects of pulsed blowing at engine relevant conditions. The assumed control mechanism was the triggering of boundary layer transition by excitation of the Tollmien-Schlichting waves. The current work aims to gain further insight into the effects of pulsed blowing. It investigates the effect of a highly efficient configuration of pulsed blowing at a frequency of 9.5 kHz on the boundary layer at a Reynolds number of 70000 and exit Mach number of 0.6. The boundary layer profiles were measured at five positions between peak Mach number and the trailing edge with hot wire anemometry and pneumatic probes. Experiments were conducted with and without actuation under steady as well as periodically unsteady inflow conditions. The results show the development of the boundary layer and its interaction with incoming wakes. It is shown that pulsed blowing accelerates transition over the separation bubble and drastically reduces the boundary layer thickness.

scholarly journals Flow control in linear compressor cascades by inclusion of suction side dimples at varying locations

2018 ◽  
Vol 232 (6) ◽  
pp. 706-721 ◽  
Author(s):  
Hua-wei Lu ◽  
Yi Yang ◽  
Shang Guo ◽  
Yu-xuan Huang ◽  
Hong Wang ◽  
...  
Keyword(s):  
Boundary Layer ◽  
Separation Bubble ◽  
Pressure Rise ◽  
Suction Side ◽  
Aerodynamic Performance ◽  
Chord Length ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Linear Compressor ◽  
Comparison Results

The flow characteristics and loss behavior over an array of parallel recessed dimples on a high turning linear compressor cascade have been investigated using the Reynolds-averaged Navier–Stokes approach. Steady simulations have been carried out at three dimple locations of 10–32%, 38–60%, 60–82% chord length of suction surface with the inlet Mach number of 0.7. Flow conditions were compared in exit loss coefficient, static pressure rise, streamline patterns, vortex structures, boundary layer parameters, and blade surface pressure between the smooth and the modified cascades. The results indicate that the dimples prior to the separation line report an overall enhancement in the aerodynamic performance in comparison to that of a smooth blade. Symmetric spanwise vortex, which energizes the boundary layer, can roll up inside the dimples. Therefore, the boundary layer with the higher momentum can bear the adverse pressure gradient, which will suppress the flow separation and associated losses. Three dimpled configurations can all eliminate the separation bubble on the suction side, but the dimples located at 60–82% chord length take the negative effect on the aerodynamic performance due to the more chaos condition in the corner separation region. The comparison results also indicate that the optimum location of dimples may exist in front of the separation bubble. Loss reduction of 18.8% and 10.8% can be achieved under the 10–32% c and 38–60% c dimple configurations, respectively.

Numerical Investigation of the Wake-Boundary Layer Interaction on a Highly Loaded LP Turbine Cascade Blade

2002 ◽  
Author(s):  
Pasquale Cardamone ◽  
Peter Stadtmu¨ller ◽  
Leonhard Fottner
Keyword(s):  
Boundary Layer ◽  
Separation Bubble ◽  
Transition Process ◽  
Reynolds Numbers ◽  
Numerical Approach ◽  
Experimental Investigations ◽  
Turbine Cascade ◽  
Suction Surface ◽  
Time Resolved ◽  
Highly Loaded

The effects of wake passing on the development of the profile boundary layer of a highly loaded low-pressure turbine cascade are studied using the RANS code TRACE-U. The numerical results are compared with available experimental data to verify the accuracy of the code in predicting the periodic-unsteady transition and separation mechanisms at low Reynolds number conditions. The experimental investigations have been carried out on a turbine cascade called T106D-EIZ subjected to wakes generated by an up-stream moving bar-type generator. The cascade pitch was increased by about 30% with respect to design conditions without modifying the blade geometry in order to obtain a large separation bubble on the suction surface. The extensive database containing time-averaged as well as time-resolved results was presented in a separate paper by Stadtmu¨ller and Fottner (2001) and is discussed only briefly. The time-accurate multistage Navier-Stokes solver TRACE-U developed by the DLR Cologne used for the numerical simulations employs a modified version of the one-equation Spalart-Allmaras turbulence model coupled with a transition correlation based on the work of Abu-Ghannam and Shaw in the formulation of Drela. The objective of this paper is to provide further insight into the aerodynamics of the wake-induced transition process and to rate the application limits of the numerical approach for exit Reynolds numbers as low as 60.000. The CFD predictions for two different flow conditions are compared with the measurements. Plots of wall-shear stress, blade loading, shape factor and loss behaviour are used to verify the reliability of the code. The periodic-unsteady development of the boundary layer as well as the loss behaviour is well reproduced for higher Reynolds numbers. For the case with massive separation, large discrepancies between numerical and experimental results are observed.

Comparative Investigation of Three Highly Loaded LP Turbine Airfoils: Part I — Measured Profile and Secondary Losses at Design Incidence

2007 ◽  
Author(s):  
T. Zoric ◽  
I. Popovic ◽  
S. A. Sjolander ◽  
T. Praisner ◽  
E. Grover
Keyword(s):  
Secondary Flow ◽  
Separation Bubble ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Pressure Probe ◽  
Freestream Turbulence ◽  
Wide Range ◽  
Lp Turbine ◽  
Turbine Airfoils ◽  
Highly Loaded

At the 2006 ASME-IGTI Turbo-Expo, low-speed cascade results were presented for the midspan aerodynamic behaviour of a family of three highly loaded low-pressure (LP) turbine airfoils operating over a wide range of Reynolds numbers (25,000 to 150,000 based on the axial chord and inlet velocity), and for values of freestream turbulence intensity of 1.5% and 4%. All three airfoils have the same design inlet and outlet flow angles. The baseline cascade has a Zweifel coefficient of 1.08 and the two additional blade rows have values of 1.37. The new, more highly-loaded blade rows differ mainly in their loading distributions: one is front-loaded while the other is aft-loaded. The new front-loaded airfoil was found to have particularly attractive profile performance. Despite its exceptionally high value of Zweifel coefficient, it was found to be free of a separation bubble on its suction side at Reynolds numbers as low as 50,000, and this was reflected in very good profile loss behaviour. However, it was also noted in the earlier paper that the choice of a particular loading level and loading distribution would be influenced by more than its profile performance at design incidence. The present two-part paper extends the midspan aerodynamic comparison of the three airfoils to the secondary flow performance. The first part of the paper discusses both the profile and secondary flow performance of the three cascades at their design Reynolds number of 80,000 (or ∼ 125,000 based on exit velocity) for two freestream turbulence intensities of 1.5% and 4%. The secondary flow behaviour was determined from detailed flowfield measurements made at 40% axial chord downstream of the trailing edge using a seven-hole pressure probe. In addition to providing total pressure losses, the seven-hole probe measurements were also processed to give the downstream vorticity distributions. As has been found in other secondary flow investigations in turbine cascades, the present front-loaded airfoil showed higher secondary losses than the aft-loaded airfoil with the same value of Zweifel coefficient.

Numerical Study of Transitional Rough Wall Boundary Layer

2012 ◽  
Author(s):  
Witold Elsner ◽  
Piotr Warzecha
Keyword(s):  
Boundary Layer ◽  
Surface Roughness ◽  
Flat Plate ◽  
Turbine Blade ◽  
Numerical Study ◽  
Suction Side ◽  
Rough Wall ◽  
Correct Prediction ◽  
Modeling Approach ◽  
Highly Loaded

The paper presents the verification of boundary layer modeling approach, which relies on a γ-Reθt model proposed by Menter et al. [1]. This model was extended by laminar-turbulent transition correlations proposed by Piotrowski et al. [2] as well as Stripf et al. [3] correlations, which take into account the effects of surface roughness. To blend between the laminar and fully turbulent boundary layer over rough wall the modified intermittency equation is used. To verify the model a flat plate with zero and non-zero pressure gradients test cases as well as the high pressure turbine blade case were chosen. Further on, the model was applied for unsteady calculations of turbine blade profile as well as the Lou and Hourmouziadis [4] flat plate test case, with induced pressure profile typical for suction side of highly-loaded turbine airfoil. The combined effect of roughness and wake passing were studied. The studies proved that the proposed modeling approach (ITMR hereinafter) appeared to be sufficiently precise and enabled for a qualitatively correct prediction of the boundary layer development for the tested simple flow configurations. The results of unsteady calculations indicated that the combined impact of wakes and the surface roughness could be beneficial for the efficiency of the blade rows, but mainly in the case of strong separation occurring on highly-loaded blade profiles. It was also demonstrated that the roughness hardly influences the location of wake induced transition, but has an impact on the flow in between the wakes.

Boundary layer investigations on a highly loaded transonic compressor cascade with shock/laminar boundary layer interactions

2003 ◽  
Vol 217 (4) ◽  
pp. 349-356 ◽  
Author(s):  
L Hilgenfeld ◽  
P Cardamone ◽  
L Fottner
Keyword(s):  
Boundary Layer ◽  
Laminar Boundary Layer ◽  
Suction Side ◽  
Navier Stokes ◽  
Compressor Cascade ◽  
Flow Solver ◽  
Transonic Compressor ◽  
Shock System ◽  
The One ◽  
Highly Loaded

Detailed experimental and numerical investigations of the flowfield and boundary layer on a highly loaded transonic compressor cascade were performed at various Mach and Reynolds numbers representative of real turbomachinery conditions. The emerging shock system interacts with the laminar boundary layer, causing shock-induced separation with turbulent reattachment. Steady two-dimensional calculations have been performed using the Navier—Stokes solver TRACE-U. The flow solver employs a modified version of the one-equation Spalart—Allmaras turbulence model coupled with a transition correlation by Abu-Ghannam/Shaw in the formulation by Drela. The computations reproduce well the experimental results with respect to the profile pressure distribution and the location of the shock system. The transitional behaviour of the boundary layer and the profile losses in the wake are properly predicted as well, except for the highest Mach number tested, where large separated regions appear on the suction side.

Viscous Flow in a Controlled Diffusion Compressor Cascade With Increasing Incidence

1990 ◽  
Vol 112 (2) ◽  
pp. 256-265 ◽  
Author(s):  
Y. Elazar ◽  
R. P. Shreeve
Keyword(s):  
Boundary Layer ◽  
Separation Bubble ◽  
Suction Side ◽  
Laminar Separation Bubble ◽  
Compressor Cascade ◽  
Preliminary Assessment ◽  
Near Wake ◽  
Laminar Separation ◽  
Controlled Diffusion ◽  
Flow Through

A detailed two-component LDV mapping of the flow through a controlled diffusion compressor cascade at low Mach number ( ~ 0.25) and Reynolds number of about 7 × 105, at three inlet air angles from design to near stall, is reported. It was found that the suction-side boundary layer reattached turbulent after a laminar separation bubble, and remained attached to the trailing edge even at the highest incidence, at which losses were 3 to 4 times the minimum value for the geometry. Boundary layer thickness increased to fill 20 percent of the blade passage at the highest incidence. Results for pressure-side boundary layer and near-wake also are summarized. Information sufficient to allow preliminary assessment of viscous codes is tabulated.

Effects of Reynolds Number and Surface Roughness Magnitude and Location on Compressor Cascade Performance

2012 ◽  
Vol 134 (5) ◽  
Author(s):  
Seung Chul Back ◽  
Garth V. Hobson ◽  
Seung Jin Song ◽  
Knox T. Millsaps
Keyword(s):  
Surface Roughness ◽  
Reynolds Number ◽  
Leading Edge ◽  
Side Surface ◽  
Suction Side ◽  
Reynolds Numbers ◽  
Pressure Side ◽  
Compressor Cascade ◽  
Suction Surface ◽  
Blade Loading

An experimental investigation has been conducted to characterize the influence of Reynolds number and surface roughness magnitude and location on compressor cascade performance. Flow field surveys have been conducted in a low-speed, linear compressor cascade. Pressure, velocity, and loss have been measured via a five-hole probe, pitot probe, and pressure taps on the blades. Four different roughness magnitudes, Ra values of 0.38 μm (polished), 1.70 μm (baseline), 2.03 μm (rough 1), and 2.89 μm (rough 2), have been tested. Furthermore, various roughness locations have been examined. In addition to the as manufactured (baseline) and entirely rough blade cases, blades with roughness covering the leading edge, pressure side, and 5%, 20%, 35%, 50%, and 100% of suction side from the leading edge have been studied. All of the tests have been carried out for Reynolds numbers ranging from 300,000 to 640,000. For Reynolds numbers under 500,000, the tested roughnesses do not significantly degrade compressor blade loading or loss. However, loss and blade loading become sensitive to roughness at Reynolds numbers above 550,000. Cascade performance is more sensitive to roughness on the suction side than pressure side. Furthermore, roughness on the aft 2/3 of suction side surface has a greater influence on loss. For a given roughness location, there exists a Reynolds number at which loss begins to significantly increase. Finally, increasing the roughness area on the suction surface from the leading edge reduces the Reynolds number at which the loss begins to increase.

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