Effect of Wire Electrode Materials on Performance Characteristics for Wire Electrical Discharge Machining of Metal Matrix Composite Material

2021 ◽  
Author(s):  
Gurupavan H R ◽  
Ravindra Holalu Venkatadas ◽  
Devegowda T M
Keyword(s):  
Composite Material ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Electrical Discharge ◽  
Electrode Materials ◽  
Electrical Discharge Machining ◽  
Wire Electrical Discharge Machining ◽  
Wire Electrode ◽  
Metal Matrix Composite Material

scholarly journals Analysis, predictive modelling and multi-response optimization in electrical discharge machining of Al-22%SiC metal matrix composite for minimization of surface roughness and hole overcut

2020 ◽  
Vol 7 ◽  
pp. 20 ◽  
Author(s):  
Subhashree Naik ◽  
Sudhansu Ranjan Das ◽  
Debabrata Dhupal
Keyword(s):  
Surface Roughness ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Discharge Current ◽  
Metal Matrix ◽  
Electrical Discharge ◽  
Electrical Discharge Machining ◽  
Machining Parameters ◽  
Response Optimization ◽  
Pulse On Time

Due to the widespread engineering applications of metal matrix composites especially in automotive, aerospace, military, and electricity industries; the achievement of desired shape and contour of the machined end product with intricate geometry and dimensions that are very challenging task. This experimental investigation deals with electrical discharge machining of newly engineered metal matrix composite of aluminum reinforced with 22 wt.% of silicon carbide particles (Al-22%SiC MMC) using a brass electrode to analyze the machined part quality concerning surface roughness and overcut. Forty-six sets of experimental trials are conducted by considering five machining parameters (discharge current, gap voltage, pulse-on-time, pulse-off-time and flushing pressure) based on Box-Behnken's design of experiments (BBDOEs). This article demonstrates the methodology for predictive modeling and multi-response optimization of machining accuracy and surface quality to enhance the hole quality in Al-SiC based MMC, employing response surface methodology (RSM) and desirability function approach (DFA). Finally, a novel approach has been proposed for economic analysis which estimated the total machining cost per part of rupees 211.08 during EDM of Al-SiC MMC under optimum machining conditions. Thereafter, under the influence of discharge current several observations are performed on machined surface morphology and hole characteristics by scanning electron microscope to establish the process. The result shows that discharge current has the significant contribution (38.16% for Ra, 37.12% in case of OC) in degradation of surface finish as well as the dimensional deviation of hole diameter, especially overcut. The machining data generated for the Al-SiC MMC will be useful for the industry.

Mechanical and Bond Behavior of an Advanced Quranic Metal-Matrix Composite Material (QMMC)

2019 ◽  
Author(s):  
S. Mousa ◽  
M. Atta ◽  
A. A. Abd-Elhady ◽  
Ahmed Abu-Sinna ◽  
O. Bafakeeh ◽  
...  
Keyword(s):  
Composite Material ◽  
Metal Matrix Composite ◽  
Matrix Composite ◽  
Metal Matrix ◽  
Molten Copper ◽  
The Finite Element Method ◽  
Holy Quran ◽  
The Matrix ◽  
The Holy Quran ◽  
Metal Matrix Composite Material

Abstract The holy Quran, from more than 1400 years, told us that Zul-karnain had made a metallic composite material between iron and copper [1,2] as follows: “Bring me sheets of iron” — until, when he had leveled [them] between the two mountain walls, he said, “Blow [with bellows],” until when he had made it [like] fire, he said, “Bring me, that I may pour over it molten copper * So Gog and Magog were unable to pass over it, nor were they able [to effect] in it any penetration.”: Translation of verses 96 and 97 in Surah Al-Kahf (18), The holy Quran [3]. According to the above story, the matrix is copper, while reinforcement is iron of this metal matrix composite. The present paper is going to investigate the Metal-Matrix Composite Material (MMC) suggested by Zul-karnain at different manufacturing conditions by using the experimental method. The effect of reinforcement temperature on the integrity of such MMC is one of the main goals of the present work. The mechanical behavior of the present QMMC is also examined in the present research as preliminary study. Furthermore, the finite element method is used to predicate the debonding force of MMC based on Virtual-Crack-Closing-Technique (VCCT).

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