Investigation of Pressure Losses and Flow Fluctuations in an Intercept Valve Assembly of an Intermediate-Pressure Turbine Part

2021 ◽  
Author(s):  
Vaclav Slama ◽  
Lukas Mrozek ◽  
Bartolomej Rudas ◽  
David Simurda ◽  
Jindrich Hala ◽  
...  
Keyword(s):  
Pressure Losses ◽  
Intermediate Pressure ◽  
Flow Fluctuations ◽  
Valve Assembly

Experimental and Numerical Study on Pressure Losses and Flow Fluctuations in a High-Pressure Valve Assembly of Steam Turbine Governing System

2020 ◽  
Author(s):  
Vaclav Slama ◽  
Lukas Mrozek ◽  
Bartolomej Rudas ◽  
David Simurda ◽  
Jindrich Hala ◽  
...  
Keyword(s):  
High Pressure ◽  
Flow Field ◽  
Numerical Simulations ◽  
Pressure Loss ◽  
Operational Reliability ◽  
Operating Conditions ◽  
The Real ◽  
Pressure Losses ◽  
Flow Fluctuations ◽  
Valve Assembly

Abstract Aerodynamic measurements and numerical simulations carried out on a model of a high-pressure valve assembly used for nozzle governing of a turbine with 135MW output are described in this paper. Aim of the study is to investigate effects of control valve’s strainers on pressure losses and unsteadiness in the flow field. It is an important task since undesirable flow fluctuations can lead to operational reliability issues. Measurements were carried out in the Aerodynamic laboratory of the Institute of Thermomechanics of the Czech Academy of Sciences (IT) where an aerodynamic tunnel is installed. Numerical simulations were carried out in the Doosan Skoda Power (DSP) Company using ANSYS software tools. The experimental model consists of one of two identical parts of the real valve assembly. It means it consists of an inlet pipeline, a stop valve, a valve chamber with two independent control valves, its diffusers and outlet pipelines. The numerical model consists of both assembly parts and includes also an A-wheel control stage in order to simulate the real turbine operating points. The different lifts of the main cone in each control valve for its useful combinations were investigated. Results were evaluated on the model with control valve’s strainers, which were historically used in order to stabilize the flow, and without them. The results of the experimental measurement were compared with the numerical results in the form of pressure losses prediction. From measured pressure fluctuations, it was found out where and for which conditions a danger of flow instabilities occurs. It can be concluded that there is a border, in terms of operating conditions, where the flow field starts to be unstable and this border is different dependent of the fact whether the control valve’s strainers are used or not. Therefore, the areas of safe and danger operational reliability can be predicted. The influence of the control valve’s strainers on the maximal amplitude of periodic fluctuations appears only for the cases when valves are highly overloaded. For normal operating conditions, there is no difference. As a result, the control valve’s strainers do not have to be used in standard applications of valve assemblies. Furthermore, a loss model for valve pressure loss estimation could be updated. Therefore, a pressure loss should be predicted with a sufficient accuracy for each new turbine bid with similar valve assemblies.

Investigation of Pressure Losses and Flow Fluctuations in an Intercept Valve Assembly of an Intermediate-Pressure Turbine Part

2020 ◽  
Author(s):  
Vaclav Slama ◽  
Lukas Mrozek ◽  
Bartolomej Rudas ◽  
David Simurda ◽  
Jindrich Hala ◽  
...  
Keyword(s):  
Flow Separation ◽  
Pressure Loss ◽  
Pressure Fluctuations ◽  
Control Valve ◽  
Operational Reliability ◽  
Operating Conditions ◽  
Pressure Losses ◽  
Flow Fluctuations ◽  
Valve Assembly ◽  
Valve Model

Abstract A new design of an intercept valve assembly of the intermediate-pressure turbine part of greater power output is investigated in terms of pressure losses and flow fluctuations by using measurement on an experimental valve model. In addition, numerical simulations are used to further clarify measured phenomena. For such valve assemblies, it is important to exactly predict pressure losses and avoid danger of vibrations, which are caused by undesirable flow fluctuations, in order to guarantee valve’s efficiency and operational reliability. For this type of valve, it is especially important for turbine operations in partial loads (off-design conditions). Measurements were carried out in the Aerodynamic laboratory of the Institute of Thermomechanics of the Czech Academy of Sciences (IT) in a modular aerodynamic tunnel. Numerical simulations were carried out in the Doosan Skoda Power Company (DSP) by using a package of ANSYS software tools. The experimental valve model is a scaled model of a real valve assembly. It consists of an inlet pipeline, a stop valve and a control valve including its diffuser and outlet pipeline. Measured regimes were defined by a mass flow rate and a control valve cone lift which can be precisely changed. In order to investigate pressure loses, total and static pressures at valve characteristic locations were measured by using Prandtl probes and wall static pressure taps. In order to measure pressure fluctuations, Kulite fast response pressure transducers were used. They were situated near the valve throat where the flow fluctuations, which are strongly related to a flow separation, are the most visible and influential. Measurement results are compared with numerical results and locations with a flow separation were found. In order to reduce this phenomenon, different valve seat angles were also tested. As a result, a valve design could be optimized and, for a pressure loss prediction, a pressure loss model for this new intercept valve assembly could be created. Therefore, pressure losses in similar valve assemblies can be predicted with required accuracy for each new turbine where modern intercept valves are used. This helps to increase steam turbine efficiency and reduce fuel consumption. Based on pressure fluctuations results, operating conditions at which dangerous flow instabilities occur were identified. It was concluded that there is an operating condition border where the flow field starts to be unstable. As a result, the areas of safe and dangerous operating conditions can be predicted so that the operational reliability of the valve can be guaranteed.

Efficiency optimisation of advanced gas turbine recuperative-cycles

2019 ◽  
Vol 234 (6) ◽  
pp. 817-835
Author(s):  
R Bontempo ◽  
M Manna
Keyword(s):  
Gas Turbine ◽  
Thermal Efficiency ◽  
Working Fluid ◽  
Pressure Losses ◽  
Intermediate Pressure ◽  
Compression And Expansion ◽  
Heat Recuperation ◽  
Simplifying Assumptions ◽  
Advanced Cycles ◽  
Analytical Approaches

The paper presents a theoretical analysis of three advanced gas turbine recuperative-cycles, that is, the intercooled, the reheat and the intercooled and reheat cycles. The internal irreversibilities, which characterise the compression and expansion processes, are taken into account through the polytropic efficiencies of the compressors and turbines. As customary in simplified analytical approaches, the study is carried out for an uncooled closed-circuit gas turbine without pressure losses in the heat exchangers and using a calorically perfect gas as working fluid. Although the accurate performance prediction of a real-gas turbine is prevented by these simplifying assumptions, this analysis provides a fast and simple approach which can be used to theoretically explain the main features of the three advanced cycles and to compare them highlighting pros and contra. The effect of the heat recuperation is investigated comparing the thermal efficiency of a given cycle type with those of two reference cycles, namely, the non-recuperative version of the analysed cycle and the simple cycle. As a result, the ranges of the intermediate pressure ratios returning a benefit in the thermal efficiency in comparison with the two reference cycles have been obtained for the first time. Finally, for the sole intercooled and reheat recuperative-cycle, a novel analytical expression for the intermediate pressure ratios yielding the maximum thermal efficiency is also given.

PRESSURE LOSSES AND HEAT TRANSFER FOR FLOW OF DRAG REDUCING SURFACTANT SOLUTIONS IN PIPES AND FITTINGS

Equipment ◽  
2006 ◽  
Author(s):  
J. Sestak ◽  
V. Mik ◽  
J. Myska ◽  
M. Dostal ◽  
L. Mihalka
Keyword(s):  
Heat Transfer ◽  
Pressure Losses ◽  
Surfactant Solutions
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