Accuracy and Sensitivity Analysis of Aerodynamic Performance Prediction Models for Transonic Axial-Flow Compressors

2021 ◽  
Author(s):  
Xiawen Zhang ◽  
Yaping Ju ◽  
Chuhua Zhang
Author(s):  
Xiawen Zhang ◽  
Yaping Ju ◽  
Chuhua Zhang

Abstract The mean-line method, as the corner stone of preliminary aerodynamic design of axial-flow compressors, is heavily dependent on the accuracy and robustness of empirical prediction models, mainly the deviation models and loss models. A large number of such models have been developed, however, a comprehensive evaluation of their prediction capabilities was lacked yet. To carry out the accuracy and sensitivity analysis of these prediction models developed in the both academic and industry communities, we here developed a one-dimensional mean-line method which implements several widely used deviation and loss models. Then, the developed mean-line method was applied to predict the speed-lines of aerodynamic performance for three representative transonic axial-flow compressors, i.e., NASA Rotor 35, NASA Stage 35 and NASA 74A first front three-stage. The parallel coordinates method was particularly adopted to effectively perform the sensitivity analysis of totally 2448 combinations of deviation and loss models through a heuristic comparison of the model predictions with the available experimental data. The accuracy analysis indicates that, by using the best model combinations, the prediction error of peak efficiency point is generally kept below 2% whereas that of surge margin varies significantly from 3.03% to 18.93%. However, the most accurate model combination is dependent on the compressor type and rotational speed. The sensitivity analysis shows that the prediction robustness is remarkably influenced by the deviation model accounting for axial velocity ratio effect, the design shock loss model and the off-design total loss model. This work provides the design engineers with prediction model selection, and the model developers with prediction improvement direction for axial-flow compressors.


1995 ◽  
Vol 117 (3) ◽  
pp. 360-366 ◽  
Author(s):  
R. H. Aungier

Aerodynamic Performance prediction models for centrifugal compressor impellers are presented. In combination with similar procedures for stationary components, previously published in the open literature, a comprehensive mean streamline performance analysis for centrifugal compressor stages is provided. The accuracy and versatility of the overall analysis is demonstrated for several centrifugal compressor stages of various types, including comparison with intrastage component performance data. Detailed validation of the analysis against experimental data has been accomplished for over a hundred stages, including stage flow coefficients from 0.009 to 0.15 and pressure ratios up to about 3.5. Its application to turbocharger stages includes pressure ratios up to 4.2, but with test uncertainty much greater than for the data used in the detailed validation studies.


Author(s):  
Y. G. Li ◽  
A. Tourlidakis ◽  
R. L. Elder

In this paper, a method for the performance prediction of multistage axial flow compressors through a steady, three-dimensional, multi-block Navier-Stokes solver is presented. A repeating stage model has been developed aiming at the simplification of the required global aerodynamic boundary conditions for the simulation of the rear stages of multistage axial compressors where only mass flow rate and exit average static pressure are required. The stage inlet velocity distribution is fixed to be equal to the one calculated at the stage exit and the exit static pressure distribution is fixed to have the same shape to that at inlet but maintain its own average value. A mixing plane approach is used to exchange information between neighbouring blade rows which allows both radial and circumferential variations at both sides of the interface. A pressure correction method with the standard k–ε turbulence model is used in combination with Stone’s two step procedure for the solution of the algebraic system of the discretised equations. A global iteration is carried out in order to establish the physical consistency between the blade rows. A combination of two structured grid blocks for the rotor blade row, one for the main passage and a second for the modelling of the tip clearance, is used for a detailed representation of the leakage flows. Computational results from two methods, the first by using the repeating stage model and the second by setting stage inlet velocity profile, are presented from the analysis of the third stage of the four-stage Cranfield Low Speed Research Compressor (LSRC). Good agreements with the experimental data are obtained in terms of total pressure, static pressure and velocity distributions at the inlet, exit and interface planes proving that the repeating stage model is a very economical and accurate alternative to the very expensive complete multistage simulations.


Author(s):  
Ali Madadi ◽  
Ali Hajilouy Benisi

Axial flow compressor is one of the most important parts of gas turbine units. Therefore, its design and performance prediction are very important. One-dimensional modeling is a simple, fast and accurate method for performance prediction of any type of compressors with different geometries. In this approach, inlet flow conditions and compressor geometry are known and by considering various compressor losses, velocity triangles at rotor, and stator inlets and outlets are determined, and then compressor performance characteristics are predicted. Numerous models have been developed theoretically and experimentally for estimating various types of compressor losses. In present work, performance characteristics of the axial-flow compressor are predicted based on one-dimensional modeling approach. In this work, models of Lieblein, Koch-Smith, Herrig, Johnsen-Bullock, Pollard-Gostelow, Aungier, Hunter-Cumpsty Reneau are implemented to consider compressor losses, incidence angles, deviation angles, stall and surge conditions. The model results are compared with experimental data to validate the model. This model can be used for various types of single stage axial-flow compressors with different geometries, as well as multistage axial-flow compressors.


Author(s):  
Hasani Azamar Aguirre ◽  
Vassilios Pachidis ◽  
Ioannis Templalexis

Abstract The constant and increasing demand to obtain more accurate turbomachinery performance prediction in the design and analysis process has led to the development of higher fidelity flow field models. Despite extensive flow field information can be collected from 3-D RANS numerical simulations, the computational cost is expensive in terms of time and resources, especially if they are used as solvers within a design-optimisation framework. In contrast, 2-D throughflow methods, such as streamline curvature (SLC), provide an acceptable flow solution in minutes. The use of modern and advanced-design transonic axial-flow compressors and fans has been expanding due to their high shock-induced single-stage pressure ratios while being light, compact and robust. Transonic-flow analysis in blading is complex due to the shock structures involved and associated phenomena. Previous 2-D SLC tools have failed to replicate the real compressible-flow physics, assuming and oversimplifying the shock-system shape and location. The situation aggravates, when the assumed overall shock configuration applies only for design point at unstarted operations, requiring of empirical correlations to estimate the shock-loss coefficient for off-design operations. The overall compressor performance prediction is thence highly-dependent on the shock modelling quality. For this reason, a physics-based shock -structure and -loss model was developed and implemented into an existing in-house 2-D SLC compressor performance simulator to enhance the aerodynamic prediction in transonic axial-flow compressors. The novel shock-loss model is fully coupled to the 2-D SLC software, for which a blade-element-layout method was adapted to obtain the profile geometry definition. The analytical shock-loss model possesses the capability to operate at started and unstarted passages utilizing an iterative-solution method to position the choke-induced passage-shock. A significant contribution of the new shock-loss model is the solution of the relative total-pressure loss for the entire blade span, comprising the inlet relative subsonic supercritical and supersonic regions. In this manner, shock losses were determined throughout the blade span and for various off-design operating conditions, including those at choking. 2-D SLC simulations were conducted for the NASA Rotor 67 Fan to validate the models accordingly against test-rig data and verify against previous model estimations and 3-D CFD results. The analytical shock - structure and -loss model improved the shock-loss prediction between 40–50% with respect of the state-of-the-art models and showed satisfactory agreement against measured data within 0.6% at the blade tip and 0.3% at mid-span sections.


2021 ◽  
Vol 31 (2) ◽  
pp. 1-28
Author(s):  
Gopinath Chennupati ◽  
Nandakishore Santhi ◽  
Phill Romero ◽  
Stephan Eidenbenz

Hardware architectures become increasingly complex as the compute capabilities grow to exascale. We present the Analytical Memory Model with Pipelines (AMMP) of the Performance Prediction Toolkit (PPT). PPT-AMMP takes high-level source code and hardware architecture parameters as input and predicts runtime of that code on the target hardware platform, which is defined in the input parameters. PPT-AMMP transforms the code to an (architecture-independent) intermediate representation, then (i) analyzes the basic block structure of the code, (ii) processes architecture-independent virtual memory access patterns that it uses to build memory reuse distance distribution models for each basic block, and (iii) runs detailed basic-block level simulations to determine hardware pipeline usage. PPT-AMMP uses machine learning and regression techniques to build the prediction models based on small instances of the input code, then integrates into a higher-order discrete-event simulation model of PPT running on Simian PDES engine. We validate PPT-AMMP on four standard computational physics benchmarks and present a use case of hardware parameter sensitivity analysis to identify bottleneck hardware resources on different code inputs. We further extend PPT-AMMP to predict the performance of a scientific application code, namely, the radiation transport mini-app SNAP. To this end, we analyze multi-variate regression models that accurately predict the reuse profiles and the basic block counts. We validate predicted SNAP runtimes against actual measured times.


Author(s):  
K. Vijayraj ◽  
M. Govardhan

A Counter-Rotating System (CRS) is composed of a front rotor and a rear rotor which rotates in the opposite direction. Compared with traditional rotor-stator system, the rear rotor is used not only to recover the static head but also to supply energy to the fluid. Therefore, to achieve the same performance, the use of a CRS may lead to a reduction of the rotational speed and may generate better homogeneous flow downstream of the stage. On the other hand, the mixing area in between the two rotors induces complicated interacting flow structures. Blade sweep has attracted the turbomachinery blade designers owing to a variety of performance benefits it offers. However, the effect of blade sweep on the performance, stall margin improvements whether it is advantageous/disadvantageous to sweep one or both rotors has not been studied till now. In the current investigation blade sweep on the performance characteristics of contra rotating axial flow fans are studied. Two sweep schemes (axial sweeping and tip chord line sweeping) are studied for two sweep angles (20° and 30°). Effect of blade sweep on front rotor and rear rotor are dealt separately by sweeping one at a time. Both rotors are swept together and effect of such sweep scheme on the aerodynamic performance of the stage is also reported here. The performance of contra rotating fan is significantly affected by all these parameters. Blade sweep improved the pressure rise and stall margin of front rotors. Axially swept rotors are found to have higher pressure rise with reduced incidence losses near the tip for front rotors. Sweeping the rear rotor is not effective since the pressure rise is less than that of unswept rotor and also has less stall margin.


Sign in / Sign up

Export Citation Format

Share Document