Scalable Set-Based Design Optimization and Remanufacturing for Meeting Changing Requirements

2021 ◽  
Author(s):  
Khalil Al Handawi ◽  
Petter Andersson ◽  
Massimo Panarotto ◽  
Ola Isaksson ◽  
Michael Kokkolaras
Keyword(s):  
Design Optimization ◽  
Set Based Design

Scalable Set-Based Design Optimization and Remanufacturing for Meeting Changing Requirements

2020 ◽  
Author(s):  
Khalil Al Handawi ◽  
Petter Andersson ◽  
Massimo Panarotto ◽  
Ola Isaksson ◽  
Michael Kokkolaras
Keyword(s):  
Design Optimization ◽  
Optimal Designs ◽  
Design Problems ◽  
Direct Energy Deposition ◽  
Engineering Design Problems ◽  
Direct Energy ◽  
Transition Rules ◽  
Set Based Design ◽  
Manufacturing Technologies ◽  
Process Solutions

Abstract Engineering design problems often have open-ended requirements, especially in the early stages of development. Set-based design is a paradigm for exploring, and keeping under consideration, several alternatives so that commitment to a single design can be delayed until requirements are settled. In addition, requirements may change over the lifetime of a component or a system. Novel manufacturing technologies enable designs to be remanufactured to meet changed requirements. By considering this capability during the set-based design optimization process, solutions can be scaled to meet evolving requirements and customer specifications even after commitment. Such an ability can also support a circular economy paradigm based on the return of used or discarded components and systems to working condition. We propose a set-based design methodology to obtain scalable optimal solutions that can satisfy changing requirements through remanufacturing. We first use design optimization and surrogate modeling to obtain parametric optimal designs. This set of parametric optimal designs is then reduced to scalable optimal designs by observing a set of transition rules for the manufacturing process used (additive or subtractive). The methodology is demonstrated by means of a structural aeroengine component that is remanufactured by direct energy deposition of a stiffener to meet higher loading requirements.

Scalable Set-Based Design Optimization and Remanufacturing for Meeting Changing Requirements

2020 ◽  
Vol 143 (2) ◽  
Author(s):  
Khalil Al Handawi ◽  
Petter Andersson ◽  
Massimo Panarotto ◽  
Ola Isaksson ◽  
Michael Kokkolaras
Keyword(s):  
Design Optimization ◽  
Working Condition ◽  
Optimal Designs ◽  
Direct Energy Deposition ◽  
Direct Energy ◽  
Design Requirements ◽  
Transition Rules ◽  
Set Based Design ◽  
Manufacturing Technologies ◽  
Process Solutions

Abstract Design requirements are often uncertain in the early stages of product development. Set-based design is a paradigm for exploring, and keeping under consideration, several alternatives so that commitment to a single design can be delayed until requirements are settled. In addition, requirements may change over the lifetime of a component or a system. Novel manufacturing technologies may enable designs to be remanufactured to meet changed requirements. By considering this capability during the set-based design optimization process, solutions can be scaled to meet evolving requirements and customer specifications even after commitment. Such an ability can also support a circular economy paradigm based on the return of used or discarded components and systems to working condition. We propose a set-based design methodology to obtain scalable optimal solutions that can satisfy changing requirements through remanufacturing. We first use design optimization and surrogate modeling to obtain parametric optimal designs. This set of parametric optimal designs is then reduced to scalable optimal designs by observing a set of transition rules for the manufacturing process used (additive or subtractive). The methodology is demonstrated by means of a structural aeroengine component that is remanufactured by direct energy deposition of a stiffener to meet higher loading requirements.

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