ESTABLISHING AN OPTIMAL QUALITY PLANNING DECISION THROUGH DISCRETE EVENT SIMULATION: ANALYSIS CASE STUDY

2016 ◽  
Vol 78 (7) ◽  
Author(s):  
Nur Syazwani Abd Suki ◽  
Ong Hoay Yee ◽  
Shahrul Kamaruddin ◽  
Elmi Abu Bakar

Random in-process quality control (IPQC) is conducted in one of the departments in a circuit board manufacturing company, Company A, which produces high-mixed products, and results in complete failure of ensuring the quality of parts produced. Consequently, defects occur on the parts produced, leading to high rejection rate. This high rejection rate eventually results in high cost of non-value-added activities, which include rework of rejected parts. This paper introduces quality planning to ensure the quality of work-in-progress (WIP) parts in the production with discrete event simulation (DES) software. A series of experiments is conducted by using varying parameters, including flow patterns of parts in the shop floor and number of IPQC inspector, to assess the significance of these parameters on the performance measures relevant to quality perspective. Statistical analysis is conducted on the simulation results via ANOVA. Findings from this research prove that varying the parameters has a significant effect on the performance measures.

2020 ◽  
Vol 11 (5) ◽  
pp. 1515
Author(s):  
Letícia Ali Figueiredo Ferreira ◽  
Igor Leão dos Santos ◽  
Ana Carla De Souza Gomes dos Santos ◽  
Augusto Da Cunha Reis

Emergency departments (ED) are responsible for the immediate care and stabilization of patients in critical health conditions. Several factors have caused overcrowding in the emergency care system, but the variability of patient arrival and the triage process requires special attention. The criticality of these components and their configuration directly impact the waiting times, length of stay and quality of service, being the subject of several studies. So, this paper aims to understand by means of Discrete Event Simulation how ED works with the variation of patient arrival and how this variation highlights the bottlenecks of the triage process. Varying the patient arriving interval between 0.1 and 7.6 in a 4-hour scenario,  the system saturation point was established in β = 1.1. Besides, with the variation in the number of triages points, a considerable decrease in the total length of stay spent and the waiting times were noticed, mainly when there was two triage points operating simultaneously.


Author(s):  
N. Bengtsson ◽  
J. Michaloski ◽  
F. Proctor ◽  
G. Shao ◽  
S. Venkatesh

Recently there has been an increased focus on the environmental aspects of the manufacturing industry across the world. Boeing and NIST have studied the incorporation of Life Cycle Assessments (LCA) parameters into Discrete Event Simulation (DES) as a means to analyze sustainable performance in the manufacturing area. Accurate analysis of manufacturing processes using Discrete Event Simulation requires detailed CNC production data. Using MTConnect, production LCA data from Boeing shop floor machine tools was acquired and was used to develop Discrete Event Simulation models. We will discuss our implementation, and analyze results of incorporating shop floor LCA data directly in DES models.


2014 ◽  
Vol 2014 ◽  
pp. 1-16 ◽  
Author(s):  
Meriem Chibani ◽  
Brahim Belattar ◽  
Abdelhabib Bourouis

Aspect-oriented modeling and simulation is a new approach which uses the separation of concerns principle to enhance the quality of models and simulation tools. It adopts the separation of concerns (SOC) principle. Thus, crosscutting concerns such as processes synchronization, steady state detection, and graphical animation could be separated from simulation functional modules. The capture of crosscutting concerns in a modular way is carried out to cope with complexity and to achieve the required engineering quality factors such as robustness, modularity, adaptability, and reusability. This paper provides a summary of aspect-oriented paradigm with its usage in simulation by illustrating the main crosscutting concerns that may infect simulation systems. A practical example is given with the use of the Japrosim discrete event simulation library.


Author(s):  
Mehmet Talha Dulman ◽  
Surendra M. Gupta

This chapter presents a methodology to evaluate the benefit of using sensors in closed-loop supply chains. Sensors can be embedded into products to collect helpful information during their use and end-of-life (EOL) phases. This information can subsequently be employed to estimate the remaining lives of components and products and to ensure that proper maintenance is provided to avoid premature failures. The information is also useful in determining the quality of the components and products when planning EOL operations such as disassembly, inspection, and remanufacturing. To statistically illustrate these benefits, discrete event simulation is employed to a case study consisting of regular and sensor-embedded refrigerator systems. A design of experiments study is then employed where experiments are run to compare the two systems. The results reveal that the sensor-embedded systems perform much better than the regular systems in terms of disassembly costs, inspection costs, and EOL profits generated by selling the remanufactured products and components.


2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Yeong Wei Ng ◽  
Joshua Chan Ren Jie ◽  
Shahrul Kamaruddin

Shop floor performance management is a method to ensure the effective utilization of people, processes, and equipment. Changes in the shop floor might have a positive or negative effect on production performance. Therefore, optimal shop floor operation is required to enhance shop floor performance and to ensure the long-term efficiency of the production process. This work presents a case study of a semiconductor industry. The punching department is modeled to investigate the effect of changes in the shop floor on production performance through discrete event simulation. The effects on the throughput rate, machine utilization, and labor utilization are studied by adjusting the volume of parts, number of operators, and flow pattern of parts in a series of models. Simulation results are tested and analyzed by using analysis of variance (ANOVA). The best model under changes in the shop floor is identified during the exploration of alternative scenarios.


2021 ◽  
Author(s):  
Sadeem Munawar Qureshi

Intensive workload for nurses due to high demands directly impacts the quality of care and nurses’ health. To better manage workload, it is necessary to understand the drivers of workload. This multidisciplinary research provides an adaptable nurse-focused approach to discrete event simulation (DES) modelling that can quantify the effects of changing technical design and operational policies in terms of nurse workload and quality of care. In the first phase of this research, a demonstrator model was developed that explored the impact of nurse-patient ratios. As the number of patients per nurse (nurse-patient ratio) increased, nurse workload increased, and the quality of care deteriorated. In the second phase of this research, the DES model tested the interaction of patient acuity and nurse-patient ratios. As the levels of patient acuity and number of patients per nurse increased, nurse workload increased, and quality of care deteriorated – a result that was not surprising but an ability to quantify this proactively, was conceived. In the third phase of this research, the DES model was validated by means of an external field validation study by adapting the model to a real-world unit. The DES model showed excellent consistency between modelling and real-world outcomes (Intraclass iv Correlation Coefficient = 0.85 to 0.99; Spearman Rank-order Correlation Coefficient = 0.78). The fourth phase of this research used the validated simulation model to test the design implication of geographical patient bed assignment. As nurses were assigned to patient beds further away from the center of the unit or spread further apart, nurse workload increased as the nurse had to walk more leading to a deterioration in the quality of care. The DES modelling capability showed that both aspects of assignment were important for patient bed assignment. The fifth phase of this research combined Digital Human Modelling (DHM) and DES to produce a time-trace of biomechanical load and peak biomechanical load (‘activity’) for a full shift of nursing work. As the nurse was assigned to beds further away from the center of the unit, the cumulative biomechanical load decreased as the nurse spent more time walking yielding a reduced biomechanical load in comparison to the task group ‘activity’. As patient acuity is increased, a decrease in L4/L5 moment is observed as the task duration and frequency of most care task increase. Due to increased care demands, nurses must now spend more time delivering care. Since the care demands are much higher than the current capability of nurses, quality of care is deteriorated. As number of patients per nurse, increased a ‘ceiling’ effect on biomechanical load can be observed as nurses do not have the time to attend to this extra demand for care. The use of this adaptable DES modeling approach can assist decision makers by providing quantifiable information on the potential impact of these decisions on nurse workload and quality of care. Thereby, assisting decision makers to create technical design and operational policies for hospital units that do not compromise patient safety and health of nurses. Keywords: Behavioural operations research; Discrete Event Simulation; Nurse Workload; Quality of care; Healthcare Ergonomics; Human Factors Engineering; Nurses; Healthcare policy


Author(s):  
J.S. Smith ◽  
R.A. Wysk ◽  
D.T. Sturrock ◽  
S.E. Ramaswamy ◽  
G.D. Smith ◽  
...  

Sign in / Sign up

Export Citation Format

Share Document