PRACTICAL PRODUCTION LAYOUT DESIGN FOR MULTI-PRODUCT AND SMALL-LOT-SIZE PRODUCTION: A CASE STUDY

2016 ◽  
Vol 78 (7) ◽  
Author(s):  
Cheng Ying, Nyeoh ◽  
Hasnida Ab-Samat ◽  
Shahrul Kamaruddin
Keyword(s):  
Manufacturing Systems ◽  
Production Efficiency ◽  
Job Shop ◽  
Flow Line ◽  
Facility Layout ◽  
Layout Design ◽  
Simulation Software ◽  
Utilization Rate ◽  
Lot Size ◽  
Related Data

Facility layout design has an important function in manufacturing systems because it affects manufacturing costs, work in progress, lead times, and production output. This study presents facility layout designs for multi-product and small-lot-sized production lines. This research focuses on the development and analysis of layout alternatives on the basis of performance measures and aims to improve production efficiency. Thus, the tools and techniques available for the layout designed were investigated. Related data were collected, and alternative layouts were developed using the WITNESS simulation software. Finally, the alternative layouts were ana1yzed and evaluated using the analytic hierarchy process to identify the best possible layout. Two important parameters observed in the alternative layouts: the ability to produce a desired output and the flexibility of each layout coherent with the fluctuation of product demands in the industry. Results from analysis shows that suggested Model 3 with the combination of flow line and job shop configurations is the most suitable layout. This model has the highest machine utilization rate and the highest labour utilization rate yet requires only 21 operators, the lowest number of workers. For future work, this type of layout should be tested with different variation in lot sizes.

scholarly journals Job-shop Scheduling Over a Heterogeneous Platform

2021 ◽  
Vol 16 (3) ◽  
Author(s):  
Hector Benitez-Perez ◽  
Jose A. Hermosillo-Gomez
Keyword(s):  
Embedded System ◽  
Manufacturing Systems ◽  
Production Efficiency ◽  
Job Shop ◽  
Job Shop Scheduling ◽  
Human Interaction ◽  
Periodic Tasks ◽  
Real Time Scheduling ◽  
Shop Scheduling ◽  
Heterogeneous Platform

Real-time scheduling involves determining the allocation of platform resources in such a way tasks can meet their temporal restrictions. This work focuses on job-shop tasks model in which a task have a finite number of nonpreemptive different instances (jobs) that share a unique hard deadline and their time requirements are known until task arrival. Non-preemptive scheduling is considered because this characteristic is widely used in industry. Besides job-shop scheduling has direct impacts on the production efficiency and costs of manufacturing systems. So that the development of analysis for tasks with these characteristics is necessary. The aim of this work is to propose an online scheduling test able to guarantee the execution of a new arriving task, which is generated by human interaction with an embedded system, otherwise to discart it. An extension of the schedulability test proposed by Baruah in 2006 for non-preemptive periodic tasks over an identical platform is presented in this paper. Such extension is applied to non-preemptive tasks that have hard deadlines over a heterogeneous platform. To do that, some virtual changes over both the task set and the platform are effectuated.

Multi-objective optimization of job shops with automated guided vehicles: A non-dominated sorting cuckoo search algorithm

2020 ◽  
pp. 1748006X2094653
Author(s):  
Behzad Karimi ◽  
Seyed Taghi Akhavan Niaki ◽  
Amir Hossein Niknamfar ◽  
Mahsa Gareh Hassanlu
Keyword(s):  
Manufacturing Systems ◽  
Production Efficiency ◽  
Performance Metrics ◽  
Job Shop ◽  
Search Algorithm ◽  
Cuckoo Search ◽  
Cuckoo Search Algorithm ◽  
Automated Guided Vehicles ◽  
Job Shops ◽  
Multi Objective

The reliability of machinery and automated guided vehicle has been one of the most important challenges to enhance production efficiency in several manufacturing systems. Reliability improvement would result in a simultaneous reduction of both production times and transportation costs of the materials, especially in automated guided vehicles. This article aims to conduct a practical multi-objective reliability optimization model for both automated guided vehicles and the machinery involved in a job-shop manufacturing system, where different machines and the storage area through some parallel automated guided vehicles handle materials, parts, and other production needs. While similar machines in each shop are limited to failures based on either an Exponential or a Weibull distribution via a constant rate, the machines in different shops fail based on different failure rates. Meanwhile, as the model does not contain any closed-form equation to measure the machine reliability in the case of Weibull failure, a simulation approach is employed to estimate the shop reliability to be further maximized using the proposed model. Besides, the automated guided vehicles are restricted to failures according to an Exponential distribution. Furthermore, choosing the best locations of the shops is proposed among some potential places. The proposed NP-Hard problem is then solved by designing a novel non-dominated sorting cuckoo search algorithm. Furthermore, a multi-objective teaching-learning-based optimization, as well as a multi-objective invasive weed optimization are designed to validate the results obtained. Ultimately, a novel AHP-TOPSIS method is carried out to rank the algorithms in terms of six performance metrics.

The reconfiguration issue of stochastic facility layout design in cellular manufacturing systems

2012 ◽  
Vol 11 (3) ◽  
pp. 255 ◽  
Author(s):  
Shahram Ariafar ◽  
Napsiah Ismail ◽  
Sai Hong Tang ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
Zahra Firoozi
Keyword(s):  
Manufacturing Systems ◽  
Cellular Manufacturing ◽  
Facility Layout ◽  
Layout Design ◽  
Cellular Manufacturing Systems ◽  
Facility Layout Design

Holistic simulation-based optimisation methodology for facility layout design with consideration to production and logistics constraints

2021 ◽  
pp. 095440542110173
Author(s):  
Enrique Ruiz Zúñiga ◽  
Erik Flores García ◽  
Matías Urenda Moris ◽  
Masood Fathi ◽  
Anna Syberfeldt
Keyword(s):  
Material Handling ◽  
Facility Layout ◽  
Holistic Approach ◽  
Multiple Attribute Decision Making ◽  
Layout Design ◽  
Analytic Hierarchy ◽  
Facility Layout Design ◽  
Multiple Attribute ◽  
Simulation Based ◽  
Optimisation Methods

Facility layout design is becoming more challenging as manufacturing moves from traditionally emphasised mass production to mass customisation. The increasing demand for customised products and services is driving the need to increase flexibility and adaptability of both production processes and their material handling systems. A holistic approach for designing facility layouts with optimised flows considering production and logistics systems constraints seems to be missing in the literature. Several tools, including traditional methods, analytic hierarchy process, multiple-attribute decision making, simulation, and optimisation methods, can support such a process. Among these, simulation-based optimisation is the most promising. This paper aims to develop a facility layout design methodology supported by simulation-based optimisation while considering both production and logistics constraints. A literature review of facility layout design with simulation and optimisation and the theoretical and empirical challenges are presented. The integration of simulation-based optimisation in the proposed methodology serves to overcome the identified challenges, providing managers and stakeholders with a decision support system that handles the complex task of facility layout design.

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