The Impact of Durian Rind in Water-based Mud in Combating Lost Circulation

2015 ◽  
Vol 74 (1) ◽  
Author(s):  
Issham Ismail ◽  
Anum Bisyarah Mohd Nor ◽  
Mohd. Fauzi Hamid ◽  
Abdul Razak Ismail

A laboratory investigation has been done on durian rind, a fibrous material, as an alternative lost circulation material in water-based mud. The experimental works covered the rheological properties and lost circulation tests which were conducted before and after the hot-rolling tests as per API RP 13B. Those tests involved the use of standard mud testing equipment and a lost circulation test cell. The optimum concentration of the durian rind―which had been cleaned, cut into small pieces, dried in an oven at 60°C for 24 hours, and ground into small fine particles―was determined before a performance comparison study was done on both Hydro-plug (i.e., a commercial lost circulation material) and durian rind of different sizes, namely fine (0.5 mm), medium (1.0 mm), and coarse (2.0 mm). The experimental results showed that the durian rind worked well in combating the lost circulation. At its optimum concentration of 20 lb/bbl, the coarse durian rind was found to have performed excellently in combating lost circulation in 1 mm and 2 mm fractures. The standard rheological test showed that the rheological properties of drilling fluid were not too affected at standard temperature of 75°F but they changed significantly after the hot-rolling tests. The change in rheological properties was due to the flocculation of bentonite and chemical reaction of the pectin in durian rind.

2021 ◽  
Vol 1 (2) ◽  
Author(s):  
Osei H

High demand for oil and gas has led to exploration of more petroleum resources even at remote areas. The petroleum resources are found in deeper subsurface formations and drilling into such formations requires a well-designed drilling mud with suitable rheological properties in order to avoid or reduce associated drilling problems. This is because rheological properties of drilling muds have considerable effect on the drilling operation and cleaning of the wellbore. Mud engineers therefore use mud additives to influence the properties and functions of the drilling fluid to obtain the desired drilling mud properties especially rheological properties. This study investigated and compared the impact of barite and hematite as weighting agents for water-based drilling muds and their influence on the rheology. Water-based muds of different concentrations of weighting agents (5%, 10%, 15% and 20% of the total weight of the drilling mud) were prepared and their rheological properties determined at an ambient temperature of 24ᵒC to check their impact on drilling operation. The results found hematite to produce higher mud density, plastic viscosity, gel strength and yield point when compared to barite at the same weighting concentrations. The higher performance of the hematite-based muds might be attributed to it having higher specific gravity, better particle distribution and lower particle attrition rate and more importantly being free from contaminants. The water-based muds with hematite will therefore be more promising drilling muds with higher drilling and hole cleaning efficiency than those having barite.


Materials ◽  
2019 ◽  
Vol 12 (12) ◽  
pp. 1945 ◽  
Author(s):  
Salem Basfar ◽  
Abdelmjeed Mohamed ◽  
Salaheldin Elkatatny ◽  
Abdulaziz Al-Majed

Barite sag is a serious problem encountered while drilling high-pressure/high-temperature (HPHT) wells. It occurs when barite particles separate from the base fluid leading to variations in drilling fluid density that may cause a serious well control issue. However, it occurs in vertical and inclined wells under both static and dynamic conditions. This study introduces a combined barite–ilmenite weighting material to prevent the barite sag problem in water-based drilling fluid. Different drilling fluid samples were prepared by adding different percentages of ilmenite (25, 50, and 75 wt.% from the total weight of the weighting agent) to the base drilling fluid (barite-weighted). Sag tendency of the drilling fluid samples was evaluated under static and dynamic conditions to determine the optimum concentration of ilmenite which was required to prevent the sag issue. A static sag test was conducted under both vertical and inclined conditions. The effect of adding ilmenite to the drilling fluid was evaluated by measuring fluid density and pH at room temperature, and rheological properties at 120 °F and 250 °F. Moreover, a filtration test was performed at 250 °F to study the impact of adding ilmenite on the drilling fluid filtration performance and sealing properties of the formed filter cake. The results of this study showed that adding ilmenite to barite-weighted drilling fluid increased fluid density and slightly reduced the pH within the acceptable pH range (9–11). Ilmenite maintained the rheology of the drilling fluid with a minimal drop in rheological properties due to the HPHT conditions, while a significant drop was observed for the base fluid (without ilmenite). Adding ilmenite to the base drilling fluid significantly reduced sag factor and 50 wt.% ilmenite was adequate to prevent solids sag in both dynamic and static conditions with sag factors of 0.33 and 0.51, respectively. Moreover, HPHT filtration results showed that adding ilmenite had no impact on filtration performance of the drilling fluid. The findings of this study show that the combined barite–ilmenite weighting material can be a good solution to prevent solids sag issues in water-based fluids; thus, drilling HPHT wells with such fluids would be safe and effective.


2016 ◽  
Vol 78 (8) ◽  
Author(s):  
Nor Fatihah Abdul Majid ◽  
Issham Ismail ◽  
Mohd Fauzi Hamid

Lost circulation is one of the drilling operational problems. It refers to the total or partial loss of drilling fluid into highly permeable zones or natural or induced fractures. This problem is likely to occur when the hydrostatic head pressure of drilling fluid in the hole exceeds the formation pressure. Today, managing lost circulation remains a significant challenge to oilwell drilling operations because it may contribute to high non-productive time. It is imperative to note that the overbalance pressure situation also can cause the invasion of mud filtrate into production zones which will result in formation damage. To address these problems, an experimental investigation has been done on durian rind as an alternative fluid loss and lost circulation materials in water-based mud. Durian rind was selected as a mud loss control material because it contains close to 20% pectin which may complement the formation of high quality mat-like bridges across openings of the formation. The test involved the use of standard mud testing equipment and a lost circulation test cell. Durian rind powder was prepared by cleaning and cutting the durian rind into small pieces of 1 to 2 cm, and then dried them in an oven at 60°C for 48 hours before grinding into five different sizes from coarse to ultra-fine while Hydro-plug, the commercial lost circulation material was supplied by Scomi Energy. The fluid loss test was conducted using a standard low pressure filter press while the bridging test was carried out at 100 psi of pressure difference and ambient temperature using a lost circulation cell. Fine durian in the water-based mud gave the best fluid loss control compared to coarse durian rind, fine and coarse Hydro-plug. The experimental results also showed that at 15 lb/bbl (42.8 kg/m3) optimum concentration, coarse and intermediate durian rind have outperformed Hydro-plug by showing an excellent control of mud losses in 1 and 2 mm simulated fractures.


Author(s):  
Ghofran F. Al-Ghanimi ◽  
Nada S. Al-Zubaidi

In oil and gas industry, the nanotechnology has been applied in different fields. Reservoir, exploration, drilling, completion, production, processing, and refinery are nanotechnology applications fields. Nanoparticles materials are one of the areas that are utilized in preparing drilling fluids. These nanomaterials are used to formulate high performance drilling fluids. In other words, these nano particles materials can be used to design smart drilling fluids. The properties of these drilling fluids can be met the well conditions requirements. The aim of this study is to enhance the performance of Iraqi bentonite in drilling fluids using nanomaterials. Iraqi calcium montmorillonite clay (Ca- bentonite) from Wadi Bashera in Iraqi Western Desert was obtained and studied in order to use it as an alternative active solid to the imported commercial bentonite. Water based drilling fluids were prepared with 3, 6, and 12 wt. % of Iraqi bentonite. Mgnesium oxide nanoparticles (MgO NPs) and ferric oxide nanoparticles (Fe2O3 NPs) with different concentrations were used. The experimental work showed that, MgO NPs resulted in a significant increase in the rheological properties of drilling fluids prepared with 3 and 6 wt. % of Iraqi bentonite. In contrast,  moderate effect on the rheological properties of drilling fluid prepared with 12 wt. % of Iraqi bentonite were obtained with low concentrations of Fe2O3 NPs. Basically drilling fluids prepared with Iraqi bentonite had extreme filtrate volume compared with API specifications and poor controlling to filtration properties were obtained with MgO NPs and Fe2O3 NPs additions. The impact of these two nanomaterials was revealed on the stability of drilling fluids prepared with Iraqi bentonite, where an enhancemment from 65 % to 100% was observed.


2020 ◽  
Vol 12 (7) ◽  
pp. 2719 ◽  
Author(s):  
Abdelmjeed Mohamed ◽  
Saad Al-Afnan ◽  
Salaheldin Elkatatny ◽  
Ibnelwaleed Hussein

Barite sag is a challenging phenomenon encountered in deep drilling with barite-weighted fluids and associated with fluid stability. It can take place in vertical and directional wells, whether in dynamic or static conditions. In this study, an anti-sagging urea-based additive was evaluated to enhance fluid stability and prevent solids sag in water-based fluids to be used in drilling, completion, and workover operations. A barite-weighted drilling fluid, with a density of 15 ppg, was used with the main drilling fluid additives. The ratio of the urea-based additive was varied in the range 0.25–3.0 vol.% of the total base fluid. The impact of this anti-sagging agent on the sag tendency was evaluated at 250 °F using vertical and inclined sag tests. The optimum concentration of the anti-sagging agent was determined for both vertical and inclined wells. The effect of the urea-additive on the drilling fluid rheology was investigated at low and high temperatures (80 °F and 250 °F). Furthermore, the impact of the urea-additive on the filtration performance of the drilling fluid was studied at 250 °F. Adding the urea-additive to the drilling fluid improved the stability of the drilling fluid, as indicated by a reduction in the sag factor. The optimum concentration of this additive was found to be 0.5–1.0 vol.% of the base fluid. This concentration was enough to prevent barite sag in both vertical and inclined conditions at 250 °F, with a sag factor of around 0.5. For the optimum concentration, the yield point and gel strength (after 10 s) were improved by around 50% and 45%, respectively, while both the plastic viscosity and gel strength (after 10 min) were maintained at the desired levels. Moreover, the anti-sagging agent has no impact on drilling fluid density, pH, or filtration performance.


2021 ◽  
pp. 1-10
Author(s):  
Hameed Hussain Ahmed Mansoor ◽  
Srinivasa Reddy Devarapu ◽  
Robello Samuel ◽  
Tushar Sharma ◽  
Swaminathan Ponmani

Summary Drilling technology in petroleum engineering is associated with problems such as high fluid loss, poor hole cleaning, and pipe sticking. Improvement of rheological and filtration properties of water-based drilling fluids (WDFs) plays a major role in resolving these drilling problems. The application of nanotechnology to WDF in the recent past has attracted much attention in addressing these drilling operations problems. In the present work, we investigate the application of natural aloe vera and CuO nanofluids combined as an additive in WDF to address the drilling problems. The nanofluids of three different concentrations of CuO nanoparticle (0.2, 0.4 , and 0.6 wt%) with aloe vera as a base fluid are prepared for this study by adopting a two-step method. The prepared nanofluids are characterized by their particle size and morphological characteristics. Conventional WDF (DF.0) is synthesized, and the prepared aloe-vera-based CuO nanofluid is added to the WDF to prepare nanofluid-enhancedwater-based drilling fluid (NFWDF) of different concentrations of nanoparticles, namely, 0.2 , 0.4, and 0.6 wt%. The prepared drilling fluid mixture is then characterized for its rheological and filtrate loss properties at various temperatures. Thermal stability and aging studies are performed for both WDF and NFWDF. The experimental results are then modeled using rheological models. The results reveal that aloe-vera-based CuO nanofluids improve the thermal stability and rheological properties of drilling fluid and significantly decrease the American Petroleum Institute (API) filtrate. Viscosity for WDF shows an approximately 61.7% decrease in heating up to 90°C. Further, the hot roll aging test causes a 63% decrease in the viscosity of WDF at 90°C. However, the addition of aloe-vera-based CuO nanofluids is found to aid in recovering the viscosities to a great extent. The fluid loss values before hot rolling are observed to be 6.6 mL after 30 minutes, whereas fluid loss values for the NFWDFs are found to be 5.9, 5.4, and 4.6 mL, respectively. The fluid loss value after hot rolling for the WDF is found to be 10.8 mL after 30 minutes, whereas fluid loss values for the NFWDFs are found to be 9.2, 8.5, and 7.7 mL, respectively. The rheological performance data of NFWDF project a better fit with the Herschel-Bulkley model and suggest improvement in rheological and filtration properties. There has been limited research work available in understanding the impact of aloe-vera-gel-based nanofluids in improving the performance of WDFs through the improvement of its rheological and filtration properties. This study aims to exploit the property of native aloe vera and CuO nanofluids combined together to enhance the rheological and filtration properties of WDF by conducting the tests both before and after hot rolling conditions. This study acts as an important precursor for developing novel additives for WDF to improve its rheological and filtration properties. This study is also expected to benefit the industry and solve the major challenges in deep-well drilling operations and high-pressure and high-temperature (HPHT) drilling operations.


Metals ◽  
2021 ◽  
Vol 11 (7) ◽  
pp. 1085
Author(s):  
Williams Leiva ◽  
Norman Toro ◽  
Pedro Robles ◽  
Edelmira Gálvez ◽  
Ricardo Ivan Jeldres

This research aims to analyze the impact of sodium tripolyphosphate (STPP) as a rheological modifier of concentrated kaolin slurries in seawater at pH 8, which is characteristic of copper sulfide processing operations. The dispersion phenomenon was analyzed through chord length measurements using the focused beam reflectance measurement (FBRM) technique, complementing size distributions in unweighted and square-weighted modes. The reduction of the rheological properties was significant, decreasing from 231 Pa in a reagent-free environment to 80 Pa after the application of STPP. A frequency sweep in a linear viscoelastic regime indicated that by applying a characteristic dosage of 0.53 kg/t of STPP, the pulp before yielding increases its phase angle, which increases its liquid-like character. Measurements of the chord length verified the dispersion of particles, which showed an apparent increase in the proportion of fine particles and a reduction of the coarser aggregates when STPP was applied. Measurements of the zeta potential suggested that the high anionic charge of the reagent (pentavalent) increases the electrostatic repulsions between particles, overcoming the effect of cations in seawater. The results are relevant for the mining industry, especially when the deposits have high contents of complex gangues, such as clays, that increase the rheological properties. This increases the energy costs and water consumption needed for pumping the tailings from thickeners to the tailing storages facilities. The strategies that allow for the improvement of the fluidity and deformation of the tailings generate slack in order to maximize water recovery in the thickening stages.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
Arild Saasen

Controlling the annular frictional pressure losses is important in order to drill safely with overpressure without fracturing the formation. To predict these pressure losses, however, is not straightforward. First of all, the pressure losses depend on the annulus eccentricity. Moving the drillstring to the wall generates a wider flow channel in part of the annulus which reduces the frictional pressure losses significantly. The drillstring motion itself also affects the pressure loss significantly. The drillstring rotation, even for fairly small rotation rates, creates unstable flow and sometimes turbulence in the annulus even without axial flow. Transversal motion of the drillstring creates vortices that destabilize the flow. Consequently, the annular frictional pressure loss is increased even though the drilling fluid becomes thinner because of added shear rate. Naturally, the rheological properties of the drilling fluid play an important role. These rheological properties include more properties than the viscosity as measured by API procedures. It is impossible to use the same frictional pressure loss model for water based and oil based drilling fluids even if their viscosity profile is equal because of the different ways these fluids build viscosity. Water based drilling fluids are normally constructed as a polymer solution while the oil based are combinations of emulsions and dispersions. Furthermore, within both water based and oil based drilling fluids there are functional differences. These differences may be sufficiently large to require different models for two water based drilling fluids built with different types of polymers. In addition to these phenomena washouts and tool joints will create localised pressure losses. These localised pressure losses will again be coupled with the rheological properties of the drilling fluids. In this paper, all the above mentioned phenomena and their consequences for annular pressure losses will be discussed in detail. North Sea field data is used as an example. It is not straightforward to build general annular pressure loss models. This argument is based on flow stability analysis and the consequences of using drilling fluids with different rheological properties. These different rheological properties include shear dependent viscosity, elongational viscosity and other viscoelastic properties.


2021 ◽  
Author(s):  
Farqad Hadi ◽  
Ali Noori ◽  
Hussein Hussein ◽  
Ameer Khudhair

Abstract It is well known that drilling fluid is a key parameter for optimizing drilling operations, cleaning the hole, and managing the rig hydraulics and margins of surge and swab pressures. Although the experimental works present valid and reliable results, they are expensive and time consuming. On the other hand, continuous and regular determination of the rheological mud properties can perform its essential functions during well construction. More uncertainties in planning the drilling fluid properties meant that more challenges may be exposed during drilling operations. This study presents two predictive techniques, multiple regression analysis (MRA) and artificial neural networks (ANNs), to determine the rheological properties of water-based drilling fluid based on other simple measurable properties. While mud density (MW), marsh funnel (MF), and solid% are key input parameters in this study, the output functions or models are plastic viscosity (PV), yield point (YP), apparent viscosity (AV), and gel strength. The prediction methods were demonstrated by means of a field case in eastern Iraq, using datasets from daily drilling reports of two wells in addition to the laboratory measurements. To test the performance ability of the developed models, two error-based metrics (determination coefficient R2 and root mean square error RMSE) have been used in this study. The current results of this study support the evidence that MW, MF, and solid% are consistent indexes for the prediction of rheological properties. Both mud density and solid content have a relative-significant effect on increasing PV, YP, AV, and gel strength. However, a scattering around each fit curve is observed which proved that one rheological property alone is not sufficient to estimate other properties. The results also reveal that both MRA and ANN are conservative in estimating the fluid rheological properties, but ANN is more precise than MRA. Eight empirical mathematical models with high performance capacity have been developed in this study to determine the rheological fluid properties based on simple and quick equipment as mud balance and marsh funnel. This study presents cost-effective models to determine the rheological fluid properties for future well planning in Iraqi oil fields.


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