Lightweight Mortar Incorporating Various Percentages of Waste Materials

2014 ◽  
Vol 67 (3) ◽  
Author(s):  
Taha Mehmannavaz ◽  
Mohammad Ismail ◽  
Salihuddin Radin Sumadi ◽  
Mostafa Samadi ◽  
Seyed Mahdi Sajjadi

The experimental study evaluated the performance of lightweight aerated concrete incorporating various percentages of palm oil fuel ash (POFA) and pulverized fuel ash (PFA) as partial cement replacement. Performance evaluation of the aerated concrete was investigated with respect to ultimate compressive strength, density and strength development. Twelve mixes are developed and tested at different periods, i.e. 3, 7and 28 days. In this work, two different curing regime namely air curing and water curing were used to monitor the effect of the curing regime. The results show that the mixtures produced by replacing cement with POFA and PFA were comparable to the mix without cement replacement. Furthermore, this investigation observed that the cement-POFA-PFA based lightweight aerated concrete can be produced as lightweight non-load bearing concrete units, because hazard of ashes (POFA & PFA) might be a serious issue for human health. Disposal of ashes contributes the shortage of landfill space in all the worlds, especially in Malaysia.  

2015 ◽  
Vol 77 (16) ◽  
Author(s):  
Mohd Azreen Ariffin ◽  
Mohd Warid Hussin ◽  
Mostafa Samadi ◽  
Nor Hasanah Abdul Shukor Lim ◽  
Jahangir Mirza ◽  
...  

Geopolymer is a type of amorphous alumino-silicate cementitious material, synthesized by the reaction of an alumina-silicate powder with an alkaline solution. The geopolymer technology has recently attracted increasing attention as a viable solution to reuse and recycle industrial solid wastes and by-products. This paper discusses the performance of geopolymer mortar comprises of multiple blended ash of palm oil fuel ash (POFA), pulverized fuel ash (PFA) and ground granulated blast furnace slag (GGBFS) by replacing ordinary Portland cement. Fine aggregate obtained from the ceramic waste was used to partially replace normal sand in the mixture. The concentration of alkaline solution used was 14 Molar. The fresh mortar was cast in 50x50x50 mm cubes geopolymer mortar specimens and cured at ambient temperature for 24 hours. The effects of mass ratios of alkaline solution to multiple blended ashes and percentage of ceramic aggregate as sand replacement on compressive, flexural and tensile strength of mortar were examined. The results revealed that as the multi blended ash (GGBFS: PFA: POFA) mass ratio increased, the compressive strength of geopolymer mortar is increased with regards to the ceramic aggregate properties.


2016 ◽  
Vol 78 (5) ◽  
Author(s):  
M. A. Othuman Mydin

Splitting tensile strength of concrete is normally low compared to compressive and flexural strength. Tensile force was used in the design of structural foamed mortar and to evaluate the shear resistance provided by concrete. This research focuses on the splitting tensile strength of foamed mortar incorporated with 7 different types of fibres used such as wood ash, pulverized fuel ash, silica fume, palm oil fuel ash, polypropylene fibre, coconut fibre and steel fibre. The findings show that the amount of fibres influences the enhancement level of the tensile strength. A high percentage of fibre can create a strong bonding between the particles of the foamed mortar, thus it is able to absorb energy to resist crack formation.


2015 ◽  
Vol 747 ◽  
pp. 230-233 ◽  
Author(s):  
Shankar Ganesan ◽  
Md Azree Othuman Mydin ◽  
Mohd Yazid Mohd Yunos ◽  
Mohd Nasrun Mohd Nawi

This paper will focus on experimental investigation to observe the effects of different densities and additives on the thermal properties of foamed concrete by means of Hot Disk Thermal Constant Analyzer, so as to obtain a few fundamental thermal properties for prediction of its fire resistance performance. For this study, samples of three different densities of 700kg/m3, 1000kg/m3 and 1400kg/m3 and various additives were investigated to study the effects of densities and additives on the thermal properties of foamed concrete. The additives used in this research were pulverized fuel ash (PFA), silica fume, palm oil fuel ash (POFA), wood ash, polypropylene fibre, steel fibre and coir fibre. It should be pointed out that the lowest density of foamed concrete (700kg/m3) has provided best thermal insulation properties due to large amount of pores and high percentage of air entrapped because air is poorest conductor of heat than solid and liquid. Also, foamed concrete with coir fibre achieved lowest thermal conductivity because it possess high heat resistance due to its large percentage of hemicellulose and lignin and exhibited high heat capacity as well due to the formation of uniform pores and voids in foamed concrete.


Author(s):  
N H A Khalid ◽  
N N A Rasid ◽  
A R Mohd.Sam ◽  
N H A S Lim ◽  
M Ismail ◽  
...  

2018 ◽  
Vol 4 (8) ◽  
pp. 1977 ◽  
Author(s):  
Ashfaque Ahmed Jhatial ◽  
Wan Inn Goh ◽  
Noridah Mohamad ◽  
Samiullah Sohu ◽  
Muhammad Tahir Lakhiar

The increase in population leads to increase in construction of houses and other buildings to accommodate these people. The extensive use of concrete for constructional purposes leads to release of Carbon Dioxide (CO2) gas into the atmosphere which adds to the already increased global warming. The increase in urbanization has also lead to increased generation of waste materials. These waste materials are by-products, which are disposed in landfills causing environmental and health issues. The utilization of agricultural wastes as cement substitute is a great alternative for reducing the use and production of cement, which contributes to 5% to 7% of global CO2 emissions alone. Palm Oil Fuel Ash (POFA) Eggshells are two major agricultural wastes, which are generated in abundance in Malaysia. This paper reviews the combined utilization of Eggshells Powder (ESP) and POFA as potential partial cement replacement material and development of bio-concrete, which may help in reducing the environmental issues that are caused by the agricultural by-products. They have been used successfully but individually in concrete. The pozzolanic activity triggered by POFA requires Calcium Hydroxide which cement provides to a limit. Eggshells when grinded into Eggshells Powder (ESP) are rich in calcium oxide and can provide the required calcium hydride and enhance the pozzolanic reaction.


2021 ◽  
Vol 1200 (1) ◽  
pp. 012005
Author(s):  
A F Rahman ◽  
W I Goh ◽  
N H Othman ◽  
M S Kamaruddin

Abstract Concept of sustainable construction has gradually become one of the concern issues in our construction industry in recent years. Concrete which acts as an important construction material has contributed to excessive consumption of natural resources. Simultaneously, tonnes of waste materials were produced from agricultural activity in form of palm oil fuel ash (POFA) while mussel shell from marine hatchery. Utilization of agricultural waste as cement replacement is an option to reduce the environmental impact from the construction industry. In this study, these waste materials were used as partial cement replacement to produce foamed concrete in wet density of 1800 kg/m3. The main purpose of this research is to study the workability and mechanical properties of foamed concrete which contain uniform 20% of POFA combined with 5% to 10% of mussel shell powder (MSP) and mussel shell ash (MSA) respectively. The cube specimens were cast in dimension 100 mm x 100 mm x100 mm to test the compressive strength at 7th and 28th. The cylinder specimens were cast in 100 mm diameter x 200 mm diameter for split tensile test to determine the tensile strength and compression test to determine modulus of elasticity at 28th day. The result showed workability of foamed concrete decreased as more cement was replaced by POFA combined with MSP and MSA. Foamed concrete mixture with 20% POFA and 5% MSP was selected as optimum percentage of cement replacement due to reduction less than 5% compromised performance in compressive strength at 16.52MPa while tensile strength at 1.83MPa.


2015 ◽  
Vol 773-774 ◽  
pp. 964-968 ◽  
Author(s):  
Wan Yuslinda Wan Yusof ◽  
Suraya Hani Adnan ◽  
Zalipah Jamellodin ◽  
Noor Shuhada Mohammad

This study was focusing on the utilization of Palm Oil Fuel Ash (POFA) and the effect of fine sand to develop the strength of the mortar. The flexural and compressive strength of fine grained mortar (FGM) with the addition of POFA and the sand usage with a size less than 1 mm were investigated. Then, the optimum percentage of POFA as a replacement material for cement was determined. Cement was partially replaced with POFA at various percentage of 0 % to 40 % by weight of cementitious materials with three (3) samples for each percentage. The laboratory test was conducted for this study are divided into two which are properties of samples (X-ray fluorescence and particle size analyzer), and hardened mortar (compressive and flexural strength). The prism specimens size are 40 mm x 40 mm x 160 mm and were tested at the age of 7 and 28 days according to BS EN 196-1:2005: Method of Testing Cement. The results showed that the highest flexural and compression strength is at 10 % due to a factor which is the effect of POFA and fine sand produce a strong bond between the particles with the longer curing time, that is after 14 days. This is indicated that an additional of 10 % POFA in FGM is the optimal percentage of POFA as a replacement for cement.


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