Assessing desalination pretreatment conditions towards pilot scale‐up using Box‐Behnken experimental design

2020 ◽  
Author(s):  
Sarra Hout ◽  
Zineb Salem ◽  
Djilali Tassalit ◽  
Zahia Tigrine ◽  
Hanane Aburideh ◽  
...  
Keyword(s):  
Experimental Design ◽  
Scale Up ◽  
Pilot Scale ◽  
Pretreatment Conditions

scholarly journals Pilot-Scale Production of Chito-Oligosaccharides Using an Innovative Recombinant Chitosanase Preparation Approach

Polymers ◽  
2021 ◽  
Vol 13 (2) ◽  
pp. 290
Author(s):  
Chih-Yu Cheng ◽  
Chia-Huang Tsai ◽  
Pei-Jyun Liou ◽  
Chi-Hang Wang
Keyword(s):  
Cell Density ◽  
Scale Up ◽  
Cost Effective ◽  
Pilot Scale ◽  
Ionic Concentration ◽  
Dihydrogen Phosphate ◽  
Scale Production ◽  
Sodium Dihydrogen Phosphate ◽  
Selective Precipitation ◽  
Pilot Scale Production

For pilot-scale production of chito-oligosaccharides, it must be cost-effective to prepare designable recombinant chitosanase. Herein, an efficient method for preparing recombinant Bacillus chitosanase from Escherichia coli by elimination of undesirable substances as a precipitate is proposed. After an optimized culture with IPTG (Isopropyl β-d-1-thiogalactopyranoside) induction, the harvested cells were resuspended, disrupted by sonication, divided by selective precipitation, and stored using the same solution conditions. Several factors involved in these procedures, including ion types, ionic concentration, pH, and bacterial cell density, were examined. The optimal conditions were inferred to be pH = 4.5, 300 mM sodium dihydrogen phosphate, and cell density below 1011 cells/mL. Finally, recombinant chitosanase was purified to >70% homogeneity with an activity recovery and enzyme yield of 90% and 106 mg/L, respectively. When 10 L of 5% chitosan was hydrolyzed with 2500 units of chitosanase at ambient temperature for 72 h, hydrolyzed products having molar masses of 833 ± 222 g/mol with multiple degrees of polymerization (chito-dimer to tetramer) were obtained. This work provided an economical and eco-friendly preparation of recombinant chitosanase to scale up the hydrolysis of chitosan towards tailored oligosaccharides in the near future.

Model-based evaluation of a new upgrading concept for N-removal

2002 ◽  
Vol 45 (6) ◽  
pp. 169-176 ◽  
Author(s):  
S. Salem ◽  
D. Berends ◽  
J.J. Heijnen ◽  
M.C.M. van Loosdrecht
Keyword(s):  
Mathematical Modelling ◽  
Scale Up ◽  
Treatment Plant ◽  
Ammonia Concentration ◽  
Pilot Scale ◽  
Full Scale ◽  
Model Based ◽  
N Removal ◽  
Quantitative Basis ◽  
Treatment Concepts

Mathematical modelling is considered a time and cost-saving tool for evaluation of new wastewater treatment concepts. Modelling can help to bridge the gap between lab and full-scale application. Bio-augmentation can be used to obtain nitrification in activated sludge systems with a limited aerobic sludge retention time. In the present study the potential for augmenting the endogenous nitrifying population is evaluated. Implementing a nitrification reactor in the sludge return line fed with sludge liquor with a high ammonia concentration leads to augmentation of the native nitrifying population. Since the behaviour of nitrifiers is relatively well known, a choice was made to evaluate this new concept mainly based on mathematical modelling. As an example an existing treatment plant (wwtp Walcheren, The Netherlands) that needed to be upgraded was used. A mathematical model, based on the TUDP model and implemented in AQUASIM was developed and used to evaluate the potential of this bioaugmentation in the return sludge line. A comparison was made between bio-augmentation and extending the existing aeration basins and anoxic tanks. The results of both modified systems were compared to give a quantitative basis for evaluation of benefits gained from such a system. If the plant is upgraded by conventional extension it needs an increase in volume of about 225%; using a bioaugmentation in the return sludge line the total volume of the tanks needs to be expanded by only 75% (including the side stream tanks). Based on the modelling results a decision was made to implement the bioaugmentation concept at full scale without further pilot scale testing, thereby strongly decreasing the scale-up period for this process.

scholarly journals Evaluation of Fixed-Bed Cultures with Immobilized Lactococcus Lactis ssp. Lactis on Different Scales

2017 ◽  
Vol 11 (1) ◽  
pp. 16-25 ◽  
Author(s):  
Rebecca Faschian ◽  
Ilyas Eren ◽  
Steven Minden ◽  
Ralf Pörtner
Keyword(s):  
Dilution Rate ◽  
Lactococcus Lactis ◽  
Scale Up ◽  
Fixed Bed ◽  
Pilot Scale ◽  
Fixed Bed Reactor ◽  
Batch Mode ◽  
Promising Alternative ◽  
Fixed Beds ◽  
Pilot Scale Reactor

Fixed-bed processes, where cells are immobilized within macroporous carriers, are a promising alternative to processes with suspended cells. A scale-up concept is presented in order to evaluate the performance as part of process design of fixed-bed processes. Therefore,Lactococcus lactiscultivation in chemostat and batch mode was compared to fixed bed cultures on three different scales, the smallest being the downscaledMultifermwith 10 mL fixed bed units, the second a 100 mL fixed-bed reactor and the third a pilot scale reactor with 1 L fixed bed volume. As expected, the volume specific lactate productivity of all cultivations was dependent on dilution rate. In suspension chemostat culture a maximum of 2.3 g·L-1·h-1was reached. Due to cell retention in the fixed-beds, productivity increased up to 8.29 g·L-1·h-1at a dilution rate of D = 1.16 h-1(corresponding to 2.4·µmax) on pilot scale. For all fixed bed cultures a common spline was obtained indicating a good scale-up performance.

Optimal Physical Pretreatment Conditions for the Release of Carbohydrate and Protein from Dairy Manure

2013 ◽  
Vol 291-294 ◽  
pp. 383-389
Author(s):  
Jian Ping Sun ◽  
Jun Zhu
Keyword(s):  
Particle Size ◽  
Experimental Design ◽  
Optimum Condition ◽  
Reaction Temperature ◽  
Organic Materials ◽  
Dairy Manure ◽  
Physical Factors ◽  
Test Results ◽  
Release Rates ◽  
Pretreatment Conditions

Various physical factors including particle size, pH, temperature and so on may influence the release of organic materials from dry dairy manure. The effect of these factors on release of protein and carbohydrate was investigated in this study using Box-Behnken Experimental Design with three factors (particle size, temperature and pH) at three levels. Test results suggested that particle size of 0.15-0.25 mm accounted for almost half of the dry manure particles and the optimum condition for release of protein and carbohydrate were pH 2, particle size 1.0-1.4 mm under reaction temperature of 90 oC, under which the protein and carbohydrate release rates could reach 1570.57 and 2813.29 mg l-1, respectively. The degree to which these factors affected organics release was in the order from high to low of temperature > particle size > pH.

Experimental and Kinetic Production of Ethanol Using Mucilage Juice Residues from Cocoa Processing

2018 ◽  
Vol 16 (11) ◽  
Author(s):  
Teresa Romero Cortes ◽  
Jaime A. Cuervo-Parra ◽  
Víctor José Robles-Olvera ◽  
Eduardo Rangel Cortes ◽  
Pablo A. López Pérez
Keyword(s):  
Ethanol Yield ◽  
Scale Up ◽  
Pilot Scale ◽  
Product Formation ◽  
Model Parameters ◽  
Pichia Kudriavzevii ◽  
Proposed Model ◽  
Analysis Of Results ◽  
Residual Plots ◽  
Kinetics Of

AbstractEthanol was produced using mucilage juice residues from processed cocoa with Pichia kudriavzevii in batch fermentation. Experimental results showed that maximum ethanol concentration was 13.8 g/L, ethanol yield was 0.50 g-ethanol/g glucose with a productivity of 0.25 g/L h. Likewise, a novel phenomenological model based on the mechanism of multiple parallel coupled reactions was used to describe the kinetics of substrate, enzyme, biomass and product formation. Model parameters were optimized by applying the Levenberg-Marquardt approach. Analysis of results was based on statistical metrics (such as confidence interval), sensitivity and by comparing calculated curves with the experimental data (residual plots). The efficacy of the proposed mathematical model was statistically evaluated using the dimensionless coefficient for efficiency. Results indicated that the proposed model can be applied as a way of augmenting bioethanol production from laboratory scale up to semi-pilot scale.

scholarly journals Influence of Light Intensity and Temperature on Cultivation of Microalgae Desmodesmus Communis in Flasks and Laboratory-Scale Stirred Tank Photobioreactor

2015 ◽  
Vol 52 (2) ◽  
pp. 59-70 ◽  
Author(s):  
J. Vanags ◽  
L. Kunga ◽  
K. Dubencovs ◽  
V. Galvanauskas ◽  
O. Grīgs
Keyword(s):  
Light Intensity ◽  
Shake Flask ◽  
Scale Up ◽  
Biomass Concentration ◽  
Biomass Productivity ◽  
Pilot Scale ◽  
Laboratory Scale ◽  
Stirred Tank ◽  
Light Limitation ◽  
Maximum Biomass

Abstract Optimization of the microalgae cultivation process and of the bioprocess in general traditionally starts with cultivation experiments in flasks. Then the scale-up follows, when the process from flasks is transferred into a laboratory-scale bioreactor, in which further experiments are performed before developing the process in a pilot-scale reactor. This research was done in order to scale-up the process from a 0.4 1 shake flask to a 4.0 1 laboratory-scale stirred-tank photobioreactor for the cultivation of Desmodesmus (D.) communis microalgae. First, the effect of variation in temperature (21-29 ºC) and in light intensity (200-600 μmol m-2s-1) was studied in the shake-flask experiments. It was shown that the best results (the maximum biomass concentration of 2.72 g 1-1 with a specific growth rate of 0.65 g g-1d-1) can be achieved at the cultivation temperature and light intensity being 25 °C and 300 μmol m2s-1, respectively. At the same time, D. communis cultivation under the same conditions in stirred-tank photobioreactor resulted in average volumetric productivities of biomass due to the light limitation even when the light intensity was increased during the experiment (the maximum biomass productivity 0.25 g 1-1d-1; the maximum biomass concentration 1.78 g 1-1).

scholarly journals Scale-up of a NiMoP/γAl2O3 catalyst for the hydrotreating and mild hydrocracking of heavy gasoil

2019 ◽  
Vol 74 ◽  
pp. 22 ◽  
Author(s):  
Ricardo Prada Silvy
Keyword(s):  
Scale Up ◽  
Catalyst Support ◽  
Chemical Properties ◽  
Pilot Scale ◽  
Solid Particles ◽  
Metallic Surface ◽  
Hydroxyl Groups ◽  
Alumina Surface ◽  
Distribution Profile ◽  
Surface Hydroxyl

This contribution shows the acquired experience during the scale-up of a NiMoP/γAl2O3 catalyst employed for the hydrotreating and mild hydrocracking of heavy gasoil. Three different strategies were adopted for preparing catalyst batches at pilot scale. They consisted on co-impregnation of γ-alumina extrudates with aqueous solutions containing Ni and Mo salts and phosphoric acid in one or two successive steps. The textural, chemical composition, mechanical strength, metallic surface dispersion and elemental radial distribution profile properties were influenced by the impregnation procedure employed. The co-impregnation with diluted Ni, Mo and P solutions in two successive steps is the best way to prepare the catalyst. This procedure provides a catalyst that exhibits better physico-chemical properties and catalytic activity profile than the other impregnation methods investigated. Heat and mass transfer limitations became very important when preparing catalysts in large quantities. The diffusion intra-particle and extra-particle was observed influenced by the density and viscosity properties of the metallic solution, the liquid-solid contact angle, the reactivity of phosphate, polymolybdate and phosphomolybdate species with the alumina surface hydroxyl groups, the raise of temperature produced in the solid particles during the initial impregnation step and the porosity properties of the catalyst support. It was concluded that the fine control of the metal distribution on the alumina surface during the impregnation is crucial for producing highly active uniform catalysts.

A Scaling-up Approach from Experimental Tunnel to Spray Dryer

2010 ◽  
Vol 6 (1) ◽  
Author(s):  
Xuan-You Li ◽  
Ireneusz Zbicinski ◽  
Jing Wu
Keyword(s):  
Spray Drying ◽  
Scale Up ◽  
Scaling Up ◽  
Pilot Scale ◽  
Drying Kinetics ◽  
Water Evaporation ◽  
Small Scale ◽  
Spray Dryer ◽  
Cfd Modelling ◽  
Initial Water

A scaling-up approach from drying of a thin layer wet material in a experimental tunnel to a pilot scale spray drying was developed through determining drying kinetics of quick evaporation process. Maltodextin was selected as solid material in solution to be dried. Critical moisture contents as a function of initial water evaporation rate (drying rate) shows that there is the same variation between the small scale test tunnel and the pilot scale spray dryer. Result of CFD modelling demonstrates that drying kinetics obtained from the small-scale tunnel could be properly applied to scale-up the spray drying process.

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