Thermoplastic 3D Printing-An Additive Manufacturing Method for Producing Dense Ceramics

2014 ◽  
Vol 12 (1) ◽  
pp. 26-31 ◽  
Author(s):  
Uwe Scheithauer ◽  
Eric Schwarzer ◽  
Hans-Jürgen Richter ◽  
Tassilo Moritz
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Manufacturing Method

A mini-review of embedded 3D printing: supporting media and strategies

2020 ◽  
Vol 8 (46) ◽  
pp. 10474-10486
Author(s):  
Jingzhou Zhao ◽  
Nongyue He
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Manufacturing Method ◽  
Material Extrusion

Embedded 3D printing is an additive manufacturing method based on a material extrusion strategy.

3D Printing for Manufacturing Antique and Modern Musical Instrument Parts

2016 ◽  
Author(s):  
Frank Celentano ◽  
Nicholas May ◽  
Edward Simoneau ◽  
Richard DiPasquale ◽  
Zahra Shahbazi ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Cloud Model ◽  
Low Cost ◽  
Sound Quality ◽  
Musical Instrument ◽  
Original Design ◽  
Manufacturing Method ◽  
3D Print ◽  
3D Printed

Professional musicians today often invest in obtaining antique or vintage instruments. These pieces can be used as collector items or more practically, as performance instruments to give a unique sound of a past music era. Unfortunately, these relics are rare, fragile, and particularly expensive to obtain for a modern day musician. The opportunity to reproduce the sound of an antique instrument through the use of additive manufacturing (3D printing) can make this desired product significantly more affordable. 3D printing allows for duplication of unique parts in a low cost and environmentally friendly method, due to its minimal material waste. Additionally, it allows complex geometries to be created without the limitations of other manufacturing techniques. This study focuses on the primary differences, particularly sound quality and comfort, between saxophone mouthpieces that have been 3D printed and those produced by more traditional methods. Saxophone mouthpieces are commonly derived from a milled blank of either hard rubber, ebonite or brass. Although 3D printers can produce a design with the same or similar materials, they are typically created in a layered pattern. This can potentially affect the porosity and surface of a mouthpiece, ultimately affecting player comfort and sound quality. To evaluate this, acoustic tests will be performed. This will involve both traditionally manufactured mouthpieces and 3D prints of the same geometry created from x-ray scans obtained using a ZEISS Xradia Versa 510. The scans are two dimensional images which go through processes of reconstruction and segmentation, which is the process of assigning material to voxels. The result is a point cloud model, which can be used for 3D printing. High quality audio recordings of each mouthpiece will be obtained and a sound analysis will be performed. The focus of this analysis is to determine what qualities of the sound are changed by the manufacturing method and how true the sound of a 3D printed mouthpiece is to its milled counterpart. Additive manufacturing can lead to more inconsistent products of the original design due to the accuracy, repeatability and resolution of the printer, as well as the layer thickness. In order for additive manufacturing to be a common practice of mouthpiece manufacturing, the printer quality must be tested for its precision to an original model. The quality of a 3D print can also have effects on the comfort of the player. Lower quality 3D prints have an inherent roughness which can cause discomfort and difficulty for the musician. This research will determine the effects of manufacturing method on the sound quality and overall comfort of a mouthpiece. In addition, we will evaluate the validity of additive manufacturing as a method of producing mouthpieces.

Design and Manufacturing of a Metal 3D Printed kW Scale Axial Turboexpander

2019 ◽  
Author(s):  
Vaclav Novotny ◽  
Monika Vitvarova ◽  
Michal Kolovratnik ◽  
Barbora Bryksi Stunova ◽  
Vaclav Vodicka ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Surface Quality ◽  
High Efficiency ◽  
Cost Effective ◽  
Manufacturing Cost ◽  
Machining Processes ◽  
Manufacturing Method ◽  
Design And Manufacturing ◽  
3D Printed

Abstract Greater expansion of distributed power and process systems based on thermodynamic cycles with single to hundred kW scale power output is limited mainly there are not available cost-effective expanders. Turboexpanders have a perspective of high efficiency and flexibility concerning operating parameters even for the micro applications. However, they suffer from a high manufacturing cost and lead time in the development of traditional technologies (such as casting and machining processes). Additive manufacturing provides a possibility to overcome some of the issues. Manufacturing parts with complicated shapes by this technology, combining multiple components into a single part or rapid production by 3D printing for development purposes are among the prospective features with this potential. On the other hand, the 3D printing processes come with certain limitations which need to be overcome. This paper shows a design and manufacturing process of a 3 kW axial impulse air turbine working with isenthalpic drop 30 kJ/kg. Several samples to verify printing options and the turbine itself has been manufactured from stainless steel by the DMLS additive manufacturing method. Manufactured are two turbine variations regarding blade size and 3D printer settings while maintaining their specific dimensions. The turboexpanders testing method and rig is outlined. As the surface quality is an issue, several methods of post-processing of 3D printed stator and rotor blading to modify surface quality are suggested. Detailed experimental investigation is however subject of future work.

THE USE OF ADDITIVE MANUFACTURING TECHNOLOGY TO MANUFACTURE SLIDE BEARING SLEEVES – A PRELIMINARY STUDY

Tribologia ◽  
2020 ◽  
Vol 291 (3) ◽  
pp. 7-14
Author(s):  
Artur Andrearczyk ◽  
Paweł Bagiński
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Rapid Development ◽  
Polymeric Materials ◽  
Experimental Tests ◽  
Printing Technology ◽  
Manufacturing Method ◽  
3D Printing Technology ◽  
Preliminary Research ◽  
The Moment

The paper presents the application of an unconventional method of manufacturing bearing sleeves as well as the carrying out of preliminary research in which the manufactured components were used on a real object. Additive manufacturing methods are increasingly being used, which leads to the rapid development of technologies and their applications. The MultiJet Printing technology was used in the research, which allows precise 3D printing of sleeves made of polymeric materials. The first part of the article deals with the selected manufacturing method and the preparation of a model. The study aimed at evaluating the usefulness of bearings manufactured using the 3D printing technology to support slow-speed rotors. The preliminary research described focuses on the study of operating parameters such as the moment of friction and the bearing node temperature as a function of rotational speed during operation. Experimental tests were carried out at low rotational speeds. This paper presents and determines the scope of the application of bearings manufactured using 3D printing technology.

scholarly journals A Layer-Arranged Meshless Method for the Simulation of Additive Manufacturing with Irregular Shapes

Micromachines ◽  
2021 ◽  
Vol 12 (6) ◽  
pp. 674
Author(s):  
Ming-Hsiao Lee ◽  
Wen-Hwa Chen ◽  
Ying Mao
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Meshless Method ◽  
Element Distribution ◽  
Layer By Layer ◽  
Analysis Model ◽  
Printing Process ◽  
Manufacturing Method ◽  
Geometry Model ◽  
Analysis Scheme

Additive manufacturing (3D Printing) has become a promising manufacturing method as it can produce parts in a flexible and efficient way, especially for very irregular parts. However, during the printing process, the material experiences a great temperature change from the melting temperature to room temperature; this causes high thermal strains and induces distinct deformations which degrade the quality of the printed parts, especially in metal 3D printing. In order to reduce possible problems and find possible solutions, a prior evaluation by simulation is often adopted. Nevertheless, since the 3D printing process generates parts in a layer-by-layer way, the analysis model should also be layer-by-layer arranged and used with a layer-by-layer based analysis process to simulate the layer-by-layer additive printing; otherwise, the simulation may not match the real behavior. In order to meet these requirements, a new meshless method is proposed to match the situations and handle these problems. As a meshless method, the modeling is not constrained by the element distribution. In addition, the analysis model generated with the proposed method can be arranged in a layer-by-layer way and combined with the proposed layer-by-layer analysis scheme, so it can then match and simulate the printing processes. Furthermore, the layer-by-layer arranged models can be automatically created, directly based on the STL (STereo-Lithography) geometry model, which is a de facto standard in the 3D printing industry. This makes the proposed approach more straightforward and efficient. To validate the proposed method, two parts with holes inside have been printed and simulated for comparison. The results show a good agreement. In addition, a highly irregular part has also been simulated to demonstrate the effectiveness and efficiency of this proposed method.

Enhancement of Mechanical Engineering Education With Additive Manufacturing Projects

2020 ◽  
Author(s):  
Christopher Billings ◽  
Zahed Siddique ◽  
Yingtao Liu
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Engineering Education ◽  
Mechanical Engineering ◽  
Undergraduate Research ◽  
Selective Laser Sintering ◽  
Small Scale ◽  
Manufacturing Method ◽  
University Of Oklahoma ◽  
Machined Parts

Abstract This paper presents an undergraduate research project developed to enhance mechanical engineering education at the University of Oklahoma. Selective Laser Sintering (SLS) is a promising additive manufacturing method for high-temperature materials with high spatial resolution and surface quality. As one of the most capable engineering-grade thermoplastics, polyether ketone (PEEK) can be used in additive manufacturing due to its elevated working temperature. This printer will use multiple heat zones, adjustable layer height, and a controlled hopper system to allow the user to fine-tune every print. In this paper, students are required to analyze the technical challenges of SLS based 3D printing technology. Using three separate controlled heat zones, the user will be able to hold the part above its glass transition temperature until the entire part finishes, therefore, annealing it in the process. This will additionally allow for testing and documentation of the effect of heat during preheating, pre-sintering, and post sintering. These features in a small-scale machine will allow thorough documentation of how controlled heated environments can alter the physical properties of a 3D printed part. Using a full steel platform with CNC machined parts and an off the shelf laser, the cost will be reduced to under ten thousand dollars. This undergraduate project to design an SLS based 3D printer provide a unique opportunity for students to fully understand the challenges of SLS manufacturing and gain experience in developing a complex 3D printing system.

Development of 3D-printed customized facial padding for burn patients

2019 ◽  
Vol 25 (1) ◽  
pp. 55-61 ◽  
Author(s):  
Muhammad Aiman Ahmad Fozi ◽  
Mohamed Najib Salleh ◽  
Khairul Azwan Ismail
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Computer Aided Design ◽  
Digital Design ◽  
Pressure Measurements ◽  
Pressure Therapy ◽  
Content Type ◽  
Manufacturing Method ◽  
Pressure Region ◽  
3D Printed

Purpose This paper aims to develop 3D-printed customized padding to increase pressure at the zero pressure region. This padding is specifically intended for facial areas with complex contours in pressure therapy treatment of hypertrophic scars. Design/methodology/approach To carry out this study, a full-face head garment was fabricated by a local occupational therapist, and pressure measurements were conducted to establish the pressure exerted by this head garment and to determine the zero pressure region. Furthermore, an additional manufacturing method was used to construct customized padding, and pressure measurements were performed to measure the pressure exerted after application of this customized padding. Findings The results reveal that 3D-printed customized padding can increase pressure at the zero pressure region, which occurs on complex contour surfaces with a spatial gap because of non-contact of the head garment and facial surfaces. Practical implications This paper suggests that an additive manufacturing method using 3D printing is capable of producing accurate, functional and low-cost medical parts for rehabilitation. Moreover, the 3D-printed padding fabricated by additive manufacturing assists in generating optimal pressure, which is necessary for effective pressure therapy. Originality/value Digital design using 3D scanning, computer-aided design and 3D printing is capable of designing and producing properly fitting, customized padding that functions to increase pressure from zero to an acceptable pressure range required for pressure therapy.

scholarly journals Designs and applications of electrohydrodynamic 3D printing

2018 ◽  
Vol 5 (1) ◽  
Author(s):  
Dajing Gao ◽  
Jack Zhou
Keyword(s):  
Additive Manufacturing ◽  
High Resolution ◽  
3D Printing ◽  
Inkjet Printing ◽  
Current Trend ◽  
Significant Progress ◽  
Research Directions ◽  
Manufacturing Method ◽  
Jet Printing ◽  
Printing Machine

This paper mainly reviews the designs of electrohydrodynamic (EHD) inkjet printing machine and related applications. The review introduces the features of EHD printing and its possible research directions. Significant progress has been identified in research and development of EHD high-resolution printing as a direct additive manufacturing method, and more effort will be driven to this direction soon. An introduction is given about current trend of additive manufacturing and advantages of EHD inkjet printing. Designs of EHD printing platform and applications of different technologies are discussed. Currently, EHD jet printing is in its infancy stage with several inherent problems to be overcome, such as low yielding rate and limitation of stand-off height. Some potential modifications are proposed to improve printing performance. EHD high-resolution printing has already been applied to precision components for electronics and biotechnology applications. This paper gives a review about the latest research regarding EHD used for high-resolution inkjet printing. A starting base is given to help researchers and students to get a quick overview on the recent development of EHD printing technology.

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