Simplified analysis of fracture behaviour of a Francis hydraulic turbine runner blade

2013 ◽  
Vol 36 (7) ◽  
pp. 679-688 ◽  
Author(s):  
Sabrina Vantadori ◽  
Andrea Carpinteri ◽  
Daniela Scorza
2011 ◽  
Vol 354-355 ◽  
pp. 631-635
Author(s):  
Ling Hua Wang ◽  
Pan Hua Ning ◽  
Chao Gan

This paper analyses quantitatively mechanism that hydraulic turbine runner blade tail produces Carmen vortex column, and the blade hydraulic elastic vibration which is produced by Carmen vortex column, also analyses the harms of blade hydraulic resonance, puts forward corresponding preventative measures. For the stable operation of large Francis hydraulic turbine, these measures have reference meaning.


2010 ◽  
Vol 654-656 ◽  
pp. 1565-1569 ◽  
Author(s):  
Pei Wang ◽  
Na Min Xiao ◽  
Dian Zhong Li ◽  
Yi Yi Li

Francis hydraulic turbine runner blade has a complex profile, which always causes severe and unpredictable deformation during the hot procedure. In this paper, an integral finite element method model based on ProCast software was developed to simulate the deformation of the blade during the whole hot procedure including casting, shake-out, cutting-off the gating system and heat treatment. And the model predictions were validated by the experimental measurements. Based on the predictions some inverse displacements were added to the initial mould. Finally a huge hydraulic turbine runner blade with uniform and reasonable machining allowance was produced successfully.


Sensors ◽  
2020 ◽  
Vol 20 (24) ◽  
pp. 7220
Author(s):  
Arash Soltani Dehkharqani ◽  
Fredrik Engström ◽  
Jan-Olov Aidanpää ◽  
Michel J. Cervantes

Smooth integration of intermittent energy sources, such as solar and wind power, into the electrical grid induces new operating conditions of the hydraulic turbine by increasing the off-design operations, start/stops, and load variations. Therefore, hydraulic turbines are subject to unstable flow conditions and unfavorable load fluctuations. Predicting load fluctuations on the runner using indirect measurements can allow for optimized operations of the turbine units, increase turbine refurbishment time intervals, and avoid structural failures in extreme cases. This paper investigates an experimental methodology to assess and predict the flow condition and load fluctuations on a Kaplan turbine runner at several steady-state operations by performing measurements on the shaft in the rotating and stationary frame of references. This unit is instrumented with several transducers such as miniature pressure transducers, strain gages, and proximity probes. The results show that for any propeller curve of a Kaplan turbine, the guide vane opening corresponding to the minimum pressure and strain fluctuations on the runner blade can be obtained by axial, torsion, and bending measurements on the shaft. Torsion measurements on the shaft could support index-testing in Kaplan turbines particularly for updating the cam-curve during the unit operation. Furthermore, a signature of every phenomenon observed on the runner blade signals, e.g., runner frequency, rotating vortex rope components, and rotor-stator interaction, is found in the data obtained from the shaft.


Author(s):  
Nobuhiko Fukuda ◽  
Satoshi Someya ◽  
Koji Okamoto

It is thought that the pressure fluctuation can occur due to the interaction between flow through guide vanes and flow into runner blades, resulting in a vibration of turbine and a blade cracking, in a hydraulic turbine operated in a wide range for flexible power demand. High accurate velocity measurement with high time/spatial resolution can help to clarify the mechanism of the interaction and to provide good experimental data for the validation of numerical procedure. So the aim of present study is to estimate the unstable velocity field quantitatively in the area between guide vanes and runner blades, using high time-resolved particle image velocimetry (PIV). Two types of velocity measurements were carried out, i.e., phase-locked measurement and high time sequential velocity measurement, in a pump-turbine model with 20 guide vanes and 6 runner blades. The characteristic of the flow field varied corresponding to the operating conditions such as flow rate and rotational speed. Opening angles of guide vanes were kept uniform. A clockwise vortex was generated at inside of the runner blade under smaller rotational speed. A counterclockwise vortex was separated at the backside of the runner blade under higher rotational speed. At any operating conditions, the velocity between guide vanes and runner blades oscillated periodically at the blade passing frequency.


2016 ◽  
Vol 842 ◽  
pp. 164-177 ◽  
Author(s):  
Indra Djodikusumo ◽  
I. Nengah Diasta ◽  
Iwan Sanjaya Awaluddin

This paper aims to demonstrate how to model, mesh and simulate a hydraulic propeller turbine runner based on the geometrical specification of the runner blade. Modeling process is divided into preparation and implementation phase. Preparation phase illustrates how to develop stream surfaces and passages, how to create and transform meanline and how to create an rtzt file. The profile in rtzt file has a certain fix thickness which has to be altered later. Implementation phase describes operations necessary in creating a propeller runner model in ANSYS BladeGen which consist of importing rtzt file, modifying the trailing edge properties and altering profile thickness distribution to that of 4 digits NACA airfoil standard. Grid is generated in ANSYS TurboGrid utilizing ATM Optimized topology. CFD simulation is done using the ANSYS Fluent with pressure inlet and pressure outlet boundary conditions and k-ε turbulence model. Hydraulic efficiency of the runner is calculated utilizing Turbo Topology module in ANSYS Fluent. The authors will share the advantages that may be obtained by using ANSYS BladeGen compared with the use of general CAD Systems.


2018 ◽  
Vol 8 (12) ◽  
pp. 2505 ◽  
Author(s):  
Jean Decaix ◽  
Vlad Hasmatuchi ◽  
Maximilian Titzschkau ◽  
Cécile Münch-Alligné

Due to the integration of new renewable energies, the electrical grid undergoes instabilities. Hydroelectric power plants are key players for grid control thanks to pumped storage power plants. However, this objective requires extending the operating range of the machines and increasing the number of start-up, stand-by, and shut-down procedures, which reduces the lifespan of the machines. CFD based on standard URANS turbulence modeling is currently able to predict accurately the performances of the hydraulic turbines for operating points close to the Best Efficiency Point (BEP). However, far from the BEP, the standard URANS approach is less efficient to capture the dynamics of 3D flows. The current study focuses on a hydraulic turbine, which has been investigated at the BEP and at the Speed-No-Load (SNL) operating conditions. Several “advanced” URANS models such as the Scale-Adaptive Simulation (SAS) SST k - ω and the BSL- EARSM have been considered and compared with the SST k - ω model. The main conclusion of this study is that, at the SNL operating condition, the prediction of the topology and the dynamics of the flow on the suction side of the runner blade channels close to the trailing edge are influenced by the turbulence model.


2014 ◽  
Vol 30 (9) ◽  
pp. 662-669 ◽  
Author(s):  
J. Arakawa ◽  
M. Kakuta ◽  
Y. Hayashi ◽  
R. Tanegashima ◽  
H. Akebono ◽  
...  

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