A low-cost fabrication technique for symmetrical and asymmetrical layer-by-layer photonic crystals at submillimeter-wave frequencies

2002 ◽  
Vol 50 (10) ◽  
pp. 2384-2392 ◽  
Author(s):  
R. Gonzalo ◽  
B. Martinez ◽  
C.M. Mann ◽  
H. Pellemans ◽  
P.H. Bolivar ◽  
...  
Keyword(s):  
Photonic Crystals ◽  
Low Cost ◽  
Submillimeter Wave ◽  
Layer By Layer ◽  
Fabrication Technique

An Update on the Use of Alginate in Additive Biofabrication Techniques

2019 ◽  
Vol 25 (11) ◽  
pp. 1249-1264 ◽  
Author(s):  
Amoljit Singh Gill ◽  
Parneet Kaur Deol ◽  
Indu Pal Kaur
Keyword(s):  
Fused Deposition Modeling ◽  
Low Cost ◽  
Selective Laser Sintering ◽  
Layer By Layer ◽  
Three Dimension ◽  
Anionic Polymer ◽  
Fused Deposition ◽  
The Status ◽  
Deposition Modeling ◽  
Extrusion Printing

Background: Solid free forming (SFF) technique also called additive manufacturing process is immensely popular for biofabrication owing to its high accuracy, precision and reproducibility. Method: SFF techniques like stereolithography, selective laser sintering, fused deposition modeling, extrusion printing, and inkjet printing create three dimension (3D) structures by layer by layer processing of the material. To achieve desirable results, selection of the appropriate technique is an important aspect and it is based on the nature of biomaterial or bioink to be processed. Result & Conclusion: Alginate is a commonly employed bioink in biofabrication process, attributable to its nontoxic, biodegradable and biocompatible nature; low cost; and tendency to form hydrogel under mild conditions. Furthermore, control on its rheological properties like viscosity and shear thinning, makes this natural anionic polymer an appropriate candidate for many of the SFF techniques. It is endeavoured in the present review to highlight the status of alginate as bioink in various SFF techniques.

scholarly journals Encapsulation of Phase Change Materials Using Layer-by-Layer Assembled Polyelectrolytes

2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Qiangying Yi ◽  
Gleb B. Sukhorokov ◽  
Jin Ma ◽  
Xiaobo Yang ◽  
Zhongwei Gu
Keyword(s):  
Phase Change ◽  
Phase Change Materials ◽  
Low Cost ◽  
Sodium Dodecyl ◽  
Layer By Layer ◽  
Latent Heat Storage ◽  
Good Thermal Stability ◽  
Lbl Assembly ◽  
Acid Sodium Salt ◽  
Assembly Technique

Phase change materials absorb the thermal energy when changing their phases (e.g., solid-to-liquid) at constant temperatures to achieve the latent heat storage. The major drawbacks such as limited thermal conductivity and leakage prevent the PCMs from wide application in desired areas. In this work, an environmentally friendly and low cost approach, layer-by-layer (LbL) assembly technique, was applied to build up ultrathin shells to encapsulate the PCMs and therefore to regulate their changes in volume when the phase change occurs. Generally, the oppositely charged strong polyelectrolytes Poly(diallyldimethylammonium chloride) (PDADMAC) and Poly(4-styrenesulfonic acid) sodium salt (PSS) were employed to fabricate multilayer shells on emulsified octadecane droplets using either bovine serum albumin (BSA) or sodium dodecyl sulfate (SDS) as surfactant. Specifically, using BSA as the surfactant, polyelectrolyte encapsulated octadecane spheres in size of ∼500 nm were obtained, with good shell integrity, high octadecane content (91.3% by mass), and good thermal stability after cycles of thermal treatments.

Performance of Low-Cost 3D Printer in Medical Application

2021 ◽  
Author(s):  
Nor Aiman Sukindar ◽  
Azib Azhari Awang Dahan ◽  
Sharifah Imihezri Syed Shaharuddin ◽  
Nor Farah Huda Abd Halim
Keyword(s):  
Low Cost ◽  
Medical Application ◽  
Fused Deposition Modelling ◽  
3D Printer ◽  
Layer By Layer ◽  
Total Deformation ◽  
Element Analysis ◽  
Porosity Level ◽  
Fused Deposition ◽  
Printing Parameters

Abstract Fused Deposition Modelling (FDM) is an additive manufacturing (AM) process that produces a physical object directly from a CAD design using layer-by-layer deposition of the filament material that is extruded via a nozzle. In industry, FDM has become one of the most used AM processes for the production of low batch quantity and functional prototypes, due to its safety, efficiency, reliability, low cost, and ability to process manufacturing-grade engineering thermoplastic. Recently, the market is flooded with the availability of low-cost printers produced by numerous companies. This research aims to investigate the effect of different porosity levels on a scaffold structure produced using a low-cost 3D printer. Comparisons of these porous structures were made in terms of Von-Mises strain, total deformation, as well as compressive stress. Various porosity levels were created by varying printing parameters, including layer height, infill density, and shell thickness by slicing the initial solid CAD file using Repetier Host 3D printing software. Finite Element Analysis (FEA) simulation was then performed on the created scaffold structures by using Ansys Workbench 19.2. The simulation result indicates that the greater porosity level will result in higher total deformation of the structure. Meanwhile, the compression test shows that the minimum strength value obtained was favourable at 22 MPa and had exceeded that of the trabecular femur (15 MPa). However, its porosity level (maximum at 52%) was still below that of the minimum threshold of porosity level of 70 percent. However, the printing parameters currently used can be adjusted in the future. Therefore, it was deduced that the low-cost 3D printer offers promising potential to fabricate different porosity structures with multiple outcomes.

Design and Analysis of Hybrid Fused Filament Fabrication Apparatus for Fabrication of Composites

2021 ◽  
Vol 14 ◽  
Author(s):  
Aniket Yadav ◽  
Piyush Chohan ◽  
Ranvijay Kumar ◽  
Jasgurpreet Singh Chohan ◽  
Raman Kumar
Keyword(s):  
Additive Manufacturing ◽  
Composite Materials ◽  
Design Process ◽  
Low Cost ◽  
Matrix Material ◽  
Fabrication Process ◽  
Layer By Layer ◽  
Fused Filament Fabrication ◽  
Composite Manufacturing ◽  
Tool Paths

Background: Additive manufacturing is the most famous technology which requires materials or composites to be fabricated with layer by layer deposition strategy. Due to its lower cost, higher accuracy and less material wastage; this technology is used in almost every sector. But in many applications there is a need to alter the properties of a product in a certain direction with the help of some reinforcements. With the use of reinforcements, composite layers can be fabricated using additive manufacturing technique which will enhance the directional properties. A novel apparatus is designed to spray the reinforcement material into the printed structures in a very neat and precise manner. This spray nozzle is fully automated, which works according to tool-paths generated by slicing software. The alternate deposition of layers of reinforcement and build materials helped to fabricate customized composite products. Objective: The objective of present study is to design and analyze the working principle of novel technique which has been developed to fabricate composite materials using additive manufacturing. The apparatus is numerically controlled by computer according to CAD data which facilitates the deposition of alternate layers of reinforcement and matrix material. The major challenges during the design process and function of each component has been explored. Methods: The design process is initiated after comprehensive literature review performed to study previous composite manufacturing processes. The recent patents published by different patent offices of the world are studied in detail and analysis has been used to design a low cost composite fabrication apparatus. A liquid dispensing device comprises a storage tank attached with a pump and microprocessor. The microprocessor receives the signal from the computer as per tool paths generated by slicing software which decides the spray of reinforcements on polymer layers. The spraying apparatus moves in coordination with the primary nozzle of the Fused Filament Fabrication process. Results: The hybridization of Fused Filament Fabrication [process with metal spray process has been successfully performed. The apparatus facilitates the fabrication of low cost composite materials along with flexibility of complete customization of composite manufacturing process. The anisotropic behaviour of products can be easily controlled and managed during fabrication which can be used for different applications.

Improving the redox flow battery performance of low-cost thin polyelectrolyte membranes by layer-by-Layer Surface assembly

2019 ◽  
Vol 413 ◽  
pp. 182-190 ◽  
Author(s):  
Saidatul Sophia Sha'rani ◽  
Ebrahim Abouzari-Lotf ◽  
Mohamed Mahmoud Nasef ◽  
Arshad Ahmad ◽  
Teo Ming Ting ◽  
...  
Keyword(s):  
Low Cost ◽  
Layer By Layer ◽  
Layer Surface ◽  
Redox Flow Battery ◽  
Flow Battery ◽  
Polyelectrolyte Membranes ◽  
Surface Assembly

Layer-by-Layer Copper Photonic Crystals for Near Infrared Spectral Region

2019 ◽  
Vol 28 (7) ◽  
pp. 9-16
Author(s):  
Shich-Chuan Wu ◽  
Yu-Lin Yang ◽  
Wen-Hsien Huang ◽  
Yang-Tung Huang
Keyword(s):  
Photonic Crystals ◽  
Spectral Region ◽  
Near Infrared ◽  
Layer By Layer ◽  
Infrared Spectral Region ◽  
Infrared Spectral

scholarly journals Optimization of a Handwriting Method by an Automated Ink Pen for Cost-Effective and Sustainable Sensors

Chemosensors ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 264
Author(s):  
Florin C. Loghin ◽  
José F. Salmerón ◽  
Paolo Lugli ◽  
Markus Becherer ◽  
Aniello Falco ◽  
...  
Keyword(s):  
Printed Electronics ◽  
Low Cost ◽  
Electronic Devices ◽  
Cost Effective ◽  
Capacitive Sensor ◽  
Fabrication Technique ◽  
Rfid Tag ◽  
Environmental Friendly ◽  
Fast Prototyping ◽  
Do It Yourself

In this work, we present a do-it-yourself (DIY) approach for the environmental-friendly fabrication of printed electronic devices and sensors. The setup consists only of an automated handwriting robot and pens filled with silver conductive inks. Here, we thoroughly studied the fabrication technique and different optimized parameters. The best-achieved results were 300 mΩ/sq as sheet resistance with a printing resolution of 200 µm. The optimized parameters were used to manufacture fully functional electronics devices: a capacitive sensor and a RFID tag, essential for the remote reading of the measurements. This technique for printed electronics represents an alternative for fast-prototyping and ultra-low-cost fabrication because of both the cheap equipment required and the minimal waste of materials, which is especially interesting for the development of cost-effective sensors.

3D photonic crystals: low-cost high-quality filters for THz applications

1999 ◽  
Author(s):  
Sebastian Rowson ◽  
A. Chelnokov ◽  
Jean-Michel Lourtioz ◽  
Lionel Duvillaret ◽  
Jean-Louis Coutaz
Keyword(s):  
Photonic Crystals ◽  
Low Cost ◽  
High Quality ◽  
Thz Applications

Optimization of Metallic Powder Filaments for Additive Manufacturing Extrusion (MEX)

2021 ◽  
Author(s):  
Fábio Silva Cerejo ◽  
Daniel Gatões ◽  
Teresa Vieira
Keyword(s):  
Additive Manufacturing ◽  
Low Cost ◽  
Metallic Powder ◽  
Powder Injection ◽  
Layer By Layer ◽  
Powder Injection Moulding ◽  
Powder Particles ◽  
Powder Content ◽  
Metallic Parts ◽  
Am Processes

Abstract Additive manufacturing (AM) of metallic powder particles has been establishing itself as sustainable, whatever the technology selected. Material Extrusion (MEX) integrates the ongoing effort to improve AM sustainability, in which low-cost equipment is associated with a decrease of powder waste during manufacturing. MEX has been gaining increasing interest for building 3D functional/structural metallic parts because it incorporates the consolidated knowledge from powder injection moulding/extrusion feedstocks into the AM scope—filament extrusion layer-by-layer. Moreover, MEX as an indirect process can overcome some of the technical limitations of direct AM processes (laser/electron-beam-based) regarding energy-matter interactions. The present study reveals an optimal methodology to produce MEX filament feedstocks (metallic powder, binder and additives), having in mind to attain the highest metallic powder content. Nevertheless, the main challenges are also to achieve high extrudability and a suitable ratio between stiffness and flexibility. The metallic powder volume content (vol.%) in the feedstocks was evaluated by the critical powder volume concentration (CPVC). Subsequently, the rheology of the feedstocks was established by means of the mixing torque value, which is related to the filament extrudability performance.

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