Novel nodestructive and non-electrical-contact failure analysis technique laser-SQUID microscopy

Author(s):  
K. Nikawa ◽  
S. Inoue
Author(s):  
Kuo Hsiung Chen ◽  
Wen Sheng Wu ◽  
Yu Hsiang Shu ◽  
Jian Chan Lin

Abstract IR-OBIRCH (Infrared Ray – Optical Beam Induced Resistance Change) is one of the main failure analysis techniques [1] [2] [3] [4]. It is a useful tool to do fault localization on leakage failure cases such as poor Via or contact connection, FEoL or BEoL pattern bridge, and etc. But the real failure sites associated with the above failure mechanisms are not always found at the OBIRCH spot locations. Sometimes the real failure site is far away from the OBIRCH spot and it will result in inconclusive PFA Analysis. Finding the real failure site is what matters the most for fault localization detection. In this paper, we will introduce one case using deep sub-micron process generation which suffers serious high Isb current at wafer donut region. In this case study a BEoL Via poor connection is found far away from the OBIRCH spots. This implies that layout tracing skill and relation investigation among OBIRCH spots are needed for successful failure analysis.


Author(s):  
Sarven Ipek ◽  
David Grosjean

Abstract The application of an individual failure analysis technique rarely provides the failure mechanism. More typically, the results of numerous techniques need to be combined and considered to locate and verify the correct failure mechanism. This paper describes a particular case in which different microscopy techniques (photon emission, laser signal injection, and current imaging) gave clues to the problem, which then needed to be combined with manual probing and a thorough understanding of the circuit to locate the defect. By combining probing of that circuit block with the mapping and emission results, the authors were able to understand the photon emission spots and the laser signal injection microscopy (LSIM) signatures to be effects of the defect. It also helped them narrow down the search for the defect so that LSIM on a small part of the circuit could lead to the actual defect.


Author(s):  
Kristopher D. Staller ◽  
Corey Goodrich

Abstract Soft Defect Localization (SDL) is a dynamic laser-based failure analysis technique that can detect circuit upsets (or cause a malfunctioning circuit to recover) by generation of localized heat or photons from a rastered laser beam. SDL is the third and seldom used method on the LSM tool. Most failure analysis LSM sessions use the endo-thermic mode (TIVA, XIVA, OBIRCH), followed by the photo-injection mode (LIVA) to isolate most of their failures. SDL is seldom used or attempted, unless there is a unique and obvious failure mode that can benefit from the application. Many failure analysts, with a creative approach to the analysis, can employ SDL. They will benefit by rapidly finding the location of the failure mechanism and forgoing weeks of nodal probing and isolation. This paper will cover circuit signal conditioning to allow for fast dynamic failure isolation using an LSM for laser stimulation. Discussions of several cases will demonstrate how the laser can be employed for triggering across a pass/fail boundary as defined by voltage levels, supply currents, signal frequency, or digital flags. A technique for manual input of the LSM trigger is also discussed.


2020 ◽  
Vol 11 (1) ◽  
pp. 185
Author(s):  
Jian Shi ◽  
Mingbo Tong ◽  
Chuwei Zhou ◽  
Congjie Ye ◽  
Xindong Wang

The failure types and ultimate loads for eight carbon-epoxy laminate specimens with a central circular hole subjected to tensile load were tested experimentally and simulated using two different progressive failure analysis (PFA) methodologies. The first model used a lamina level modeling based on the Hashin criterion and the Camanho stiffness degradation theory to predict the damage of the fiber and matrix. The second model implemented a micromechanical analysis technique coined the generalized method of cells (GMC), where the 3D Tsai–Hill failure criterion was used to govern matrix failure, and the fiber failure was dictated by the maximum stress criterion. The progressive failure methodology was implemented using the UMAT subroutine within the ABAQUS/implicit solver. Results of load versus displacement and failure types from the two different models were compared against experimental data for the open hole laminates subjected to tensile displacement load. The results obtained from the numerical simulation and experiments showed good agreement. Failure paths and accurate damage contours for the tested specimens were also predicted.


2013 ◽  
Vol 2013 (DPC) ◽  
pp. 001343-001357
Author(s):  
George A. Hernandez ◽  
Daniel Martinez ◽  
Stephen Patenaude ◽  
Charles Ellis ◽  
Michael Palmer ◽  
...  

This paper describes the design and fabrication of liquid metal interconnects (vias) for 2.5D and 3D integration. The liquid metal is gallium indium eutectic with a melting temperature of approximately 15.7°C that is introduced into via openings of a silicon interposer. This liquid interconnect technology can be integrated with existing interposer technologies, such as capacitors and traditional (solid metal) through-silicon vias (TSVs). In addition, liquid metal interconnects can better accommodate thermal stresses and provide re-workability in case of chip failure. Our research efforts are focused on the integration of multi-chip modules using liquid metal interconnects. Our study encompasses Direct Current (D.C.) measurements and failure analysis using snake and comb structures at low temperature (10 degrees Kelvin) to slightly above room temperature (300 degrees Kelvin). The snake and comb structure allows us to measure electrical shorts and opens, as well as provide estimates of via yield and allows additional information for determination of possible failure mechanisms. In order to make electrical contact to the liquid metal interconnect interposer from both the top and bottom, test coupons have been fabricated with arrays of large numbers of vias. The interposer structure consists of a thin (200 um thick) silicon wafer with via holes filled with liquid metal. The test coupon consists of bottom and top silicon die with a thickness of 500 um. The bottom wafer incorporates a 2 um-thick daisy-chain metallization and 100 um copper tall vias, which are electrically isolated from each other and the underlying Si by patterned AL-X dielectric. The top wafer incorporates an array of 80 um tall, electroplated copper pillars and top daisy-chain metallization. Liquid metal containment mechanisms and structures have also been investigated. In our presentation we will describe the design, fabrication and characterization of this re-workable interposer with liquid metal interconnects. We will present D.C. resistance and X-ray imagery of the liquid metal filled via. In addition, we will provide failure analysis of via yield per chip.


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