A strain rate ratio approach for assessing creep-fatigue life of 63Sn-37Pb solder under shear loading

2002 ◽  
Author(s):  
M. Sakane ◽  
H. Yamamoto
Keyword(s):  
Fatigue Life ◽  
Strain Rate ◽  
Rate Ratio ◽  
Shear Loading ◽  
Creep Fatigue ◽  
Ratio Approach

A Strain Rate Ratio Approach for Assessing Creep-Fatigue Life of 63Sn-37Pb Solder Under Shear Loading

2004 ◽  
Vol 127 (4) ◽  
pp. 407-414 ◽  
Author(s):  
Yutaka Tsukada ◽  
Hideo Nishimura ◽  
Hiroki Yamamoto ◽  
Masao Sakane
Keyword(s):  
Fatigue Life ◽  
Strain Rate ◽  
Rate Ratio ◽  
Life Prediction ◽  
Strain Range ◽  
Shear Loading ◽  
Strain Waves ◽  
Creep Fatigue ◽  
Ratio Approach ◽  
Damage Rule

This paper studies creep-fatigue life prediction under shear loading by making extensive torsion creep-fatigue experiments using four kinds of strain waves. The linear damage rule, strain range partitioning method, frequency modified fatigue life, and ductility exhaustion model were applied to the experimental data, but no methods accurately predicted the creep-fatigue life. A new method based on the strain rate ratio, which predicted the creep-fatigue life within a factor of 4 scatter band, was developed.

scholarly journals Characterization of Austenitic Stainless Steels with Regard to Environmentally Assisted Fatigue in Simulated Light Water Reactor Conditions

Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 307
Author(s):  
Matthias Bruchhausen ◽  
Gintautas Dundulis ◽  
Alec McLennan ◽  
Sergio Arrieta ◽  
Tim Austin ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Fatigue Life ◽  
Elevated Temperature ◽  
Strain Rate ◽  
Power Plants ◽  
Research Effort ◽  
Hold Time ◽  
Strain Range ◽  
Austenitic Steels ◽  
Mean Strain

A substantial amount of research effort has been applied to the field of environmentally assisted fatigue (EAF) due to the requirement to account for the EAF behaviour of metals for existing and new build nuclear power plants. We present the results of the European project INcreasing Safety in NPPs by Covering Gaps in Environmental Fatigue Assessment (INCEFA-PLUS), during which the sensitivities of strain range, environment, surface roughness, mean strain and hold times, as well as their interactions on the fatigue life of austenitic steels has been characterized. The project included a test campaign, during which more than 250 fatigue tests were performed. The tests did not reveal a significant effect of mean strain or hold time on fatigue life. An empirical model describing the fatigue life as a function of strain rate, environment and surface roughness is developed. There is evidence for statistically significant interaction effects between surface roughness and the environment, as well as between surface roughness and strain range. However, their impact on fatigue life is so small that they are not practically relevant and can in most cases be neglected. Reducing the environmental impact on fatigue life by modifying the temperature or strain rate leads to an increase of the fatigue life in agreement with predictions based on NUREG/CR-6909. A limited sub-programme on the sensitivity of hold times at elevated temperature at zero force conditions and at elevated temperature did not show the beneficial effect on fatigue life found in another study.

Strain Rate Evaluation of Some Typical Nuclear Power Plant Components During Plant Operation

2010 ◽  
Author(s):  
Koji Dozaki ◽  
Hiromasa Chitose ◽  
Hiroshi Ogawa ◽  
Hideo Machida
Keyword(s):  
Fatigue Life ◽  
Strain Rate ◽  
Strain History ◽  
Strain Rates ◽  
Peak Strain ◽  
Plant Operation ◽  
Thermal Transients ◽  
Reactor Water ◽  
Rate Evaluation ◽  
Reactor Internals

The dynamic aspects of loading conditions for reactor internals, piping and the like, are thought to play important roles in the initiation of failures due, for example, to stress corrosion cracking (SCC) and fatigue. Some reports show that a strain rate on the order of 10−7 s−1 most affects susceptibility to SCC in the BWR reactor water environment. Environmental fatigue, which exhibits a shorter fatigue life in reactor water than that in air, is considered to have a remarkable correlation with strain rate and its affect on fatigue life. Despite its significant affect on SCC and fatigue, the actual strain rate of components is not known and practical evaluation methods have not been developed; consequently, such failure modes as SCC and fatigue are not evaluated in design. For this paper, strain rates induced by dynamic loading during such operations as plant start-up were calculated at typical points, such as reactor internals, piping and so on. The finite element method was applied to calculate the strain history of each point, and the strain rate was evaluated. The strain rate evaluation results clearly demonstrated that thermal transients provide greater peak strain rate values than pressure transients. Strain rates on the order of 10−7 s−1 were obtained for most points of major components during such thermal transients as plant start-ups. The major factors determining the strain rate magnitude were discussed, based on the calculation results. It was shown that the rate of temperature rise was the most important parameter, because it exhibited much larger sensitivity than the other parameters on the strain rate and could be controlled by plant operation procedures. In addition, a simple strain rate evaluation method based on Green’s function was developed for a specific point with a given design condition.

Solder Creep-Fatigue Interactions With Flexible Leaded Parts

1992 ◽  
Vol 114 (2) ◽  
pp. 185-192 ◽  
Author(s):  
R. G. Ross ◽  
L. C. Wen ◽  
G. R. Mon ◽  
E. Jetter
Keyword(s):  
Computer Program ◽  
Strain Rate ◽  
Thermal Cycle ◽  
Failure Process ◽  
Strain Range ◽  
Strain Rate Effects ◽  
Rate Effects ◽  
Creep Fatigue ◽  
Solder Fatigue

With flexible leaded parts, the solder-joint failure process involves a complex interplay of creep and fatigue mechanisms. To better understand the role of creep in typical multi-hour cyclic loading conditions, a specialized non-linear finite-element creep simulation computer program has been formulated. The numerical algorithm includes the complete part-lead-solder-PWB system, accounting for strain-rate dependence of creep on applied stress and temperature, and the role of the part-lead dimensions and flexibility that determine the total creep deflection (solder strain range) during stress relaxation. The computer program has been used to explore the effects of various solder creep-fatigue parameters such as lead height and stiffness, thermal-cycle test profile, and part/board differential thermal expansion properties. One of the most interesting findings is the strong presence of unidirectional creep-ratcheting that occurs during thermal cycling due to temperature dominated strain-rate effects. To corroborate the solder fatigue model predictions, a number of carefully controlled thermal-cycle tests have been conducted using special bimetallic test boards.

scholarly journals Creep Fatigue Life Assessment of a Pipe Intersection with Dissimilar Material Joint by Linear Matching Method

2016 ◽  
Vol 853 ◽  
pp. 366-371
Author(s):  
Daniele Barbera ◽  
Hao Feng Chen ◽  
Ying Hua Liu
Keyword(s):  
High Temperature ◽  
Fatigue Life ◽  
Direct Method ◽  
Life Assessment ◽  
Dissimilar Material ◽  
Matching Method ◽  
Fatigue Life Assessment ◽  
Creep Fatigue ◽  
The Impact ◽  
Linear Matching Method

As the energy demand increases the power industry has to enhance both efficiency and environmental sustainability of power plants by increasing the operating temperature. The accurate creep fatigue life assessment is important for the safe operation and design of current and future power plant stations. This paper proposes a practical creep fatigue life assessment case of study by the Linear Matching Method (LMM) framework. The LMM for extended Direct Steady Cycle Analysis (eDSCA) has been adopted to calculate the creep fatigue responses due to the cyclic loading under high temperature conditions. A pipe intersection with dissimilar material joint, subjected to high cycling temperature and constant pressure steam, is used as an example. The closed end condition is considered at both ends of main and branch pipes. The impact of the material mismatch, transitional thermal load, and creep dwell on the failure mechanism and location within the intersection is investigated. All the results demonstrate the capability of the method, and how a direct method is able to support engineers in the assessment and design of high temperature component in a complex loading scenario.

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