Influence of surface material on the quality of laser triangulation digitized point clouds for reverse engineering tasks

Author(s):  
D. Blanco ◽  
P. Fernandez ◽  
E. Cuesta ◽  
S. Mateos ◽  
N. Beltran
Materials ◽  
2021 ◽  
Vol 14 (18) ◽  
pp. 5187
Author(s):  
Víctor Meana ◽  
Eduardo Cuesta ◽  
Braulio J. Álvarez

To ensure that measurements can be made with non-contact metrology technologies, it is necessary to use verification and calibration procedures using precision artefacts as reference elements. In this environment, the need for increasingly accurate but also more cost-effective calibration artefacts is a clear demand in industry. The aim of this work is to demonstrate the feasibility of using low-cost precision spheres as reference artefacts in calibration and verification procedures of non-contact metrological equipment. Specifically, low-cost precision stainless steel spheres are used as reference artefacts. Obviously, for such spheres to be used as standard artefacts, it is necessary to change their optical behavior by removing their high brightness. For this purpose, the spheres are subjected to a manual sandblasting process, which is also a very low-cost process. The equipment used to validate the experiment is a laser triangulation sensor mounted on a Coordinate Measuring Machine (CMM). The CMM touch probe, which is much more accurate, will be used as a device for measuring the influence of sandblasting on the spheres. Subsequently, the influence of this post-processing is also checked with the laser triangulation sensor. Ultimately, the improvement in the quality of the point clouds captured by the laser sensor will be tested after removing the brightness, which distorts and reduces the quantity of points as well as the quality of the point clouds. In addition to the number of points obtained, the parameters used to study the effect of sandblasting on each sphere, both in contact probing and laser scanning, are the measured diameter, the form error, as well as the standard deviation of the point cloud regarding the best-fit sphere.


2014 ◽  
Vol 615 ◽  
pp. 9-14 ◽  
Author(s):  
Claudio Bernal ◽  
Beatriz de Agustina ◽  
Marta María Marín ◽  
Ana Maria Camacho

Some manufacturers of 3D digitizing systems are developing and market more accurate, fastest and affordable systems of fringe projection based on blue light technology. The aim of the present work is the determination of the quality and accuracy of the data provided by the LED structured light scanner Comet L3D (Steinbichler). The quality and accuracy of the cloud of points produced by the scanner is determined by measuring a number of gauge blocks of different sizes. The accuracy range of the scanner has been established through multiple digitizations showing the dependence on different factors such as the characteristics of the object and scanning procedure. Although many factors influence, accuracies announced by manufacturer have been achieved under optimal conditions and it has been noted that the quality of the point clouds (density, noise, dispersion of points) provided by this system is higher than that obtained with laser technology devices.


2001 ◽  
Vol 1 (4) ◽  
pp. 282-290 ◽  
Author(s):  
F. C. Langbein ◽  
B. I. Mills ◽  
A. D. Marshall ◽  
R. R. Martin

Current reverse engineering systems can generate boundary representation (B-rep) models from 3D range data. Such models suffer from inaccuracies caused by noise in the input data and algorithms. The quality of reverse engineered geometric models can be improved by finding candidate shape regularities in such a model, and constraining the model to meet a suitable subset of them, in a post-processing step called beautification. This paper discusses algorithms to detect such approximate regularities in terms of similarities between feature objects describing properties of faces, edges and vertices, and small groups of these elements in a B-rep model with only planar, spherical, cylindrical, conical and toroidal faces. For each group of similar feature objects they also seek special feature objects which may represent the group, e.g. an integer value which approximates the radius of similar cylinders. Experiments show that the regularities found by the algorithms include the desired regularities as well as spurious regularities, which can be limited by an appropriate choice of tolerances.


Author(s):  
Jai Menon ◽  
Ranjit Desai ◽  
Jay Buckey

Abstract This paper extends the “cross-sectional” approach for reverse engineering, used abundantly in biomedical applications, to the mechanical domain. We propose a combination of “projective” and cross-sectional algorithms for handling physical artifacts with complex topology and geometry. In addition, the paper introduces the concept of constraint-based reverse engineering, where the constraint parameters could include one or more of the following: time, storage (memory, disk-space), network bandwidth, Quality of Service (output-resolution), and so forth. We describe a specific reverse-engineering application which uses ultrasound (tilt-echo) imaging to reverse engineer spatial enumeration (volume) representations from cross-sectional data. The constraint here is time, and we summarize how our implementation can satisfy real-time reconstruction for distribution of the volume data on the internet. We present results that show volume representations computed from static objects. Since the algorithms are tuned to satisfy time constraints, this method is extendable to reverse engineer temporally-varying (elastic) objects. The current reverse engineering processing time is constrained by the data-acquisition (tilt-echo imaging) process, and the entire reverse engineering pipeline has been optimized to compute incremental volume representations in the order of 3 seconds on a network of four processors.


Author(s):  
Ghazanfar Ali Shah ◽  
Jean-Philippe Pernot ◽  
Arnaud Polette ◽  
Franca Giannini ◽  
Marina Monti

Abstract This paper introduces a novel reverse engineering technique for the reconstruction of editable CAD models of mechanical parts' assemblies. The input is a point cloud of a mechanical parts' assembly that has been acquired as a whole, i.e. without disassembling it prior to its digitization. The proposed framework allows for the reconstruction of the parametric CAD assembly model through a multi-step reconstruction and fitting approach. It is modular and it supports various exploitation scenarios depending on the available data and starting point. It also handles incomplete datasets. The reconstruction process starts from roughly sketched and parameterized geometries (i.e 2D sketches, 3D parts or assemblies) that are then used as input of a simulated annealing-based fitting algorithm, which minimizes the deviation between the point cloud and the reconstructed geometries. The coherence of the CAD models is maintained by a CAD modeler that performs the updates and satisfies the geometric constraints as the fitting process goes on. The optimization process leverages a two-level filtering technique able to capture and manage the boundaries of the geometries inside the overall point cloud in order to allow for local fitting and interfaces detection. It is a user-driven approach where the user decides what are the most suitable steps and sequence to operate. It has been tested and validated on both real scanned point clouds and as-scanned virtually generated point clouds incorporating several artifacts that would appear with real acquisition devices.


Author(s):  
Mourad Miled ◽  
Bahman Soheilian ◽  
Emmanuel Habets ◽  
Bruno Vallet

This paper proposes an hybrid online calibration method for a laser scanner mounted on a mobile platform also equipped with an imaging system. The method relies on finding the calibration parameters that best align the acquired points cloud to the images. The quality of this intermodal alignment is measured by Mutual information between image luminance and points reflectance. The main advantage and motivation is ensuring pixel accurate alignment of images and point clouds acquired simultaneously, but it is also much more flexible than traditional laser calibration methods.


Author(s):  
Franco Spettu ◽  
Simone Teruggi ◽  
Francesco Canali ◽  
Cristiana Achille ◽  
Francesco Fassi

Cultural Heritage (CH) 3D digitisation is getting increasing attention and importance. Advanced survey techniques provide as output a 3D point cloud, wholly and accurately describing even the most complex architectural geometry with a priori established accuracy. These 3D point models are generally used as the base for the realisation of 2D technical drawings and 3D advanced representations. During the last 12 years, the 3DSurveyGroup (3DSG, Politecnico di Milano) conduced an omni-comprehensive, multi-technique survey, obtaining the full point cloud of Milan Cathedral, from which were produced the 2D technical drawings and the 3D model of the Main Spire used by the Veneranda Fabbrica del Duomo di Milano (VF) to plan its periodic maintenance and inspection activities on the Cathedral. Using the survey product directly to plan VF activities would help to skip a long-lasting, uneconomical and manual process of 2D and 3D technical elaboration extraction. In order to do so, the unstructured point cloud data must be enriched with semantics, providing a hierarchical structure that can communicate with a powerful, flexible information system able to effectively manage both point clouds and 3D geometries as hybrid models. For this purpose, the point cloud was segmented using a machine-learning algorithm with multi-level multi-resolution (MLMR) approach in order to obtain a manageable, reliable and repeatable dataset. This reverse engineering process allowed to identify directly on the point cloud the main architectonic elements that are then re-organised in a logical structure inserted inside the informative system built inside the 3DExperience environment, developed by Dassault Systémes.


Author(s):  
R. Moritani ◽  
S. Kanai ◽  
H. Date ◽  
Y. Niina ◽  
R. Honma

<p><strong>Abstract.</strong> In this paper, we introduce a method for predicting the quality of dense points and selecting low-quality regions on the points generated by the structure from motion (SfM) and multi-view stereo (MVS) pipeline to realize high-quality and efficient as-is model reconstruction, using only results from the former: sparse point clouds and camera poses. The method was shown to estimate the quality of the final dense points as the quality predictor on an approximated model obtained from SfM only, without requiring the time-consuming MVS process. Moreover, the predictors can be used for selection of low-quality regions on the approximated model to estimate the next-best optimum camera poses which could improve quality. Furthermore, the method was applied to the prediction of dense point quality generated from the image sets of a concrete bridge column and construction site, and the prediction was validated in a time much shorter than using MVS. Finally, we discussed the correlation between the predictors and the final dense point quality.</p>


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