Prognostics Health Monitoring (PHM) for Prior-Damage Assessment in Electronics Equipment under Thermo-Mechanical Loads

Author(s):  
Pradeep Lall ◽  
Madhura Hande ◽  
Chandan Bhat ◽  
Jeff Suhling ◽  
Jay Lee
2007 ◽  
Vol 347 ◽  
pp. 69-74 ◽  
Author(s):  
Victor Giurgiutiu

This paper presents the perspective of the Structural Mechanics program of the Air Force Office of Scientific Research on the damage assessment of structures. It is found that damage assessment of structures plays a very important role in assuring the safety and operational readiness of Air Force fleet. The current fleet has many aging aircraft, which poses a considerable challenge for the operators and maintainers. The nondestructive evaluation technology is rather mature and able to detect damage with considerable reliability during the periodic maintenance inspections. The emerging structural health monitoring methodology has great potential, because it will use on-board damage detection sensors and systems, will be able to offer on-demand structural health bulletins. Considerable fundamental and applied research is still needed to enable the development, implementation, and dissemination of structural health monitoring technology.


Sensors ◽  
2020 ◽  
Vol 20 (3) ◽  
pp. 826 ◽  
Author(s):  
Christoph Kralovec ◽  
Martin Schagerl

Structural health monitoring (SHM) is the continuous on-board monitoring of a structure’s condition during operation by integrated systems of sensors. SHM is believed to have the potential to increase the safety of the structure while reducing its deadweight and downtime. Numerous SHM methods exist that allow the observation and assessment of different damages of different kinds of structures. Recently data fusion on different levels has been getting attention for joint damage evaluation by different SHM methods to achieve increased assessment accuracy and reliability. However, little attention is given to the question of which SHM methods are promising to combine. The current article addresses this issue by demonstrating the theoretical capabilities of a number of prominent SHM methods by comparing their fundamental physical models to the actual effects of damage on metal and composite structures. Furthermore, an overview of the state-of-the-art damage assessment concepts for different levels of SHM is given. As a result, dynamic SHM methods using ultrasonic waves and vibrations appear to be very powerful but suffer from their sensitivity to environmental influences. Combining such dynamic methods with static strain-based or conductivity-based methods and with additional sensors for environmental entities might yield a robust multi-sensor SHM approach. For demonstration, a potent system of sensors is defined and a possible joint data evaluation scheme for a multi-sensor SHM approach is presented.


Author(s):  
Pradeep Lall ◽  
Madhura Hande ◽  
Chandan Bhat ◽  
Jeff Suhling

Methodologies for prognostication and health monitoring can significantly impact electronic reliability for applications in which even minimal risk of failure may be unbearable. Presently, health monitoring approaches such as the built-in self-test (BIST) are based on reactive failure diagnostics and unable to determine residual-life or estimate residual-reliability [Allen 2003, Drees 2004, Gao 2002, Rosenthal 1990]. Prognostics health-monitoring (PHM) approach presented in this paper is different from state-of-art diagnostics and resides in the pre-failure-space of the electronic-system, in which no macro-indicators such as cracks or delamination exist. Applications for the presented PHM framework include, consumer applications such as automotive safety systems including front and rear impact protection system, chassis-control systems, x-by-wire systems; and defense applications such as avionics systems, naval electronic warfare systems. The presented PHM methodologies enable the estimation of prior damage in deployed electronics by interrogation of the system state. The presented methodologies will trigger repair or replacement, significantly prior to failure. The approach involves the use of condition monitoring devices which can be interrogated for damage proxies at finite time-intervals. The system’s residual life is computed based on residual-life computation algorithms. Previously, Lall, et. al. [2004, 2005, 2006] have developed several leading indicators of failure. In this paper a mathematical approach has been presented to calculate the prior damage in electronics subjected to cyclic and isothermal thermomechanical loads. Electronic components operating in a harsh environment may be subjected to both temperature variations in addition to thermal aging during use-life. Data has been collected for leading indicators of failure for 95.5Sn4Ag0.5Cu first-level interconnects under both single and sequential application of cyclic and isothermal thermo-mechanical loads. Methodology for the determination of prior damage history has been presented using non-linear least-squares method based interrogation techniques. The methodology presented used the Levenberg-Marquardt Algorithm. Test vehicle includes various area-array packaging architectures soldered on Immersion Ag finish, subjected to thermal cycling in the range of −40°C to 125°C and isothermal aging at 125°C.


2009 ◽  
Vol 413-414 ◽  
pp. 237-244 ◽  
Author(s):  
Vikrant Hiwarkar ◽  
Vladimir I. Babitsky ◽  
Vadim V. Silberschmidt

Structural health monitoring is receiving much attention as a means to prevent catastrophic failure in structures in operating conditions. In most cases fracture is caused by the growth of crack, which cannot be precluded in many engineering structures. Moreover, to have an accurate quantitative estimate of crack tolerance of a structure to prevent fracture of load bearing components, an effective non-destructive evaluation procedure becomes necessary to monitor the structure under working conditions.


2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Jesús Morales-Valdez ◽  
Luis Alvarez-Icaza ◽  
José A. Escobar

Aging of buildings during their service life has attracted the attention of researchers on structural health monitoring (SHM). This paper is related with detecting damage in building structures at the earliest possible stage during seismic activity to facilitate decision-making on evacuation before physical inspection is possible. For this, a simple method for damage assessment is introduced to identify the damage story of multistory buildings from acceleration measurements under a wave propagation approach. In this work, damage is assumed as reduction in shear wave velocities and changes in damping ratios that are directly related with stiffness loss. Most damage detection methods are off-line processes; this is not the case with this method. First, a real-time identification system is introduced to estimate the current parameters to be compared with nominal values to detect any changes in the characteristics that may indicate damage in the building. In addition, this identification system is robust to constant disturbances and measurement noise. The time needed to complete parameter identification is shorter compared to the typically wave method, and the damage assessment can keep up with the data flow in real time. Finally, using a robust threshold, postprocess of the compared signal is performed to find the location of the possible damage. The performance of the proposed method is demonstrated through experiments on a reduced-scale five-story building, showing the ability of the proposed method to improve early stage structural health monitoring.


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