A High Power Density Power Factor Correction Converter with a Multilevel Boost Front-End and a Series-Stacked Energy Decoupling Buffer

Author(s):  
Zitao Liao ◽  
Nathan C. Brooks ◽  
Zichao Ye ◽  
Robert C. N. Pilawa-Podgurski
Energies ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 605
Author(s):  
Jaeil Baek ◽  
Moo-Hyun Park ◽  
Taewoo Kim ◽  
Han-Shin Youn

This paper presents a modified power factor correction (PFC) ON/OFF control and three-dimensional (3D) printed circuit board (PCB) design for a high-efficiency and high-power density onboard charger (OBC). By alternately operating one of two boost modules of the PFC stage at a 50% or less load condition, the proposed PFC control can reduce the load-independent power loss of the PFC stage, such as core loss and capacitor charging loss of switches. It enables OBCs to have high efficiency across a wide output power range and better thermal performance. The 3D-PCB design decouples a trade-off relationship of the PCB trace design and heat spreader design, increasing the power density of OBCs. A 3.3 kW prototype composed of an interleaved totem-pole bridgeless boost PFC converter and full-bridge (FB) LLC converter has been built and tested to verify the proposed PFC control and 3D-PCB effectiveness design. The prototype has 95.7% full power efficiency (98.2% PFC stage efficiency) and 52 W/in3 power density.


1992 ◽  
Vol 63 (1) ◽  
pp. 451-454 ◽  
Author(s):  
Q. H. Chen ◽  
F. De Bona ◽  
C. Fava ◽  
A. Gambitta ◽  
F. Mazzolini ◽  
...  

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