Design and numerical simulation on guide vane of AP1000 Reactor coolant pump

Author(s):  
Danqing Yuan ◽  
Peipei Wang ◽  
Xufeng Wong ◽  
Xueben Wu
Processes ◽  
2019 ◽  
Vol 7 (7) ◽  
pp. 452 ◽  
Author(s):  
Wang ◽  
Xie ◽  
Lu ◽  
Zhu ◽  
Fu ◽  
...  

The idling behavior of the reactor coolant pump is referred to as an important indicator of the safe operation of the nuclear power system, while the idling transition process under the power failure accident condition is developed as a transient flow process. In this process, the parameters such as the flow rate, speed, and head of the reactor coolant pump are all nonlinear changes. In order to ensure the optimal idling behavior of the reactor coolant pump under the power cutoff accident condition, this manuscript takes the guide vanes of the AP1000 reactor coolant pump as the subject of this study. In this paper, the mathematical model of idling speed and flow characteristic curve of reactor coolant pump under the power failure condition were proposed, while the hydraulic modeling database of different vane structure parameters was modeled based on the orthogonal optimization schemes. Furthermore, based on the mathematical modeling framework of multiple linear regressions, the mathematical relationship of the hydraulic performance of each guide vane in different parameters was predicted. The derived model was verified with the idling test data.


2019 ◽  
Vol 25 (18) ◽  
pp. 2509-2522 ◽  
Author(s):  
Xiuli Wang ◽  
Yonggang Lu ◽  
Rongsheng Zhu ◽  
Yuanyuan Zhao ◽  
Qiang Fu

The idling characteristic of the reactor coolant pump is one of the important indicators for the safe operation of the nuclear power system. The idling transition process of the reactor coolant pump under the power failure accident condition belongs to the transient flow process. During most of the time of the idling transition process, the parameters of flow, rotating speed, and head are all nonlinear changes, and the study of the idling change law is extremely difficult. This paper introduces the nonlinear inertia transient phase of the reactor coolant pump and the principle of wavelet analysis. Based on the experimental results of the idling transition process, the polynomial fitting of the flow curve and the rotating speed curve is fitted, and the idling transient equation is established which is a boundary condition for computational fluid dynamics simulation of the nonlinear idling transient stage of the reactor coolant pump with different types of guide vanes. The signal fluctuation of pressure pulsation time-domain change at the volute outlet in different sub-bands is analyzed by means of a fast, discrete wavelet transform, and the effects of different vane optimizations in different idling stages are analyzed. It was found that the pressure fluctuation amplitude of each sub-frequency range of pump outlet in the model of the shunt guide vane is significantly smaller than that of the normal guide vane.


2012 ◽  
Vol 455-456 ◽  
pp. 1002-1008 ◽  
Author(s):  
Yi Ming Xu ◽  
Shi Ming Xu

Numerical simulation is used for researching the transient characteristic and internal characteristic of the reactor coolant pump under station blackout accident. The simulation method has been presented by analyzing difference scheme for governing equations. The analytical model of reactor coolant pump flow field has been established by analyzing adequately the influence of varying rotation speed to the pump external characteristic. Finally, the pump internal flow characteristic is exposed.


2014 ◽  
Vol 721 ◽  
pp. 73-77 ◽  
Author(s):  
Wei Nan Jin ◽  
Rong Xie ◽  
Mu Ting Hao ◽  
Xiao Fang Wang

To study the effects of guide vane with different vane wrap angles and relative positions of outlet edge on hydraulic performance of nuclear reactor coolant pump, three-dimensional steady numerical simulations were performed by using CFD commercial software Numeca. The results show that the vane wrap angle changes the head and power characteristics by changing the relative velocity angle in vane outlet. The inner flow field changes while the wrap angle changes. With the wrap angle increases, the shock loss in volute is reducing, but the friction loss in vane passages is getting large. So there exists an optimum wrap angle and relative positions of outlet edge that corresponds to the highest efficiency of a pump. Numerical simulation is performed with the two key design parameters optimized through surrogate model, the internal flow field is improved and then the hydraulic efficiency is improved.


2012 ◽  
Vol 516-517 ◽  
pp. 921-925 ◽  
Author(s):  
Dan Qing Yuan ◽  
Hua Yan ◽  
Pei Pei Wang

For the problem of incapable to determine the width of spherical diffuser, four groups of spherial diffusers with different width were designed by using the speed coefficient method. Numerical investigation of internal flow in the nuclear coolant pumps with these diffusers was made based on ANSYS-CFX software. Aimed at the efficiency, ditribution of pressure and velocity vector on the meridian plane of each volute scheme was analysised emphatically. By comparing the performance curves of the coolant pumps predicted by the numerical simulation, we can draw that the head and efficiency of pump decreased as the increasing of diffuser width and performanced worst at the width of d=1.7R, then the performance no longer changes when diffuser width continue to reduce.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xiaorui Cheng ◽  
Boru Lv ◽  
Chenying Ji ◽  
Ningning Jia ◽  
Dorah N

In order to study the influence of the circumferential placement position of the guide vane on the flow field and stress-strain of a nuclear reactor coolant pump, the CAP1400 nuclear reactor coolant pump is taken as the research object. Based on numerical calculation and test results, the influence of circumferential placement position of the guide vane on the performance of the nuclear reactor coolant pump and stress-strain of guide vanes are analyzed by the unidirectional fluid-solid coupling method. The results show that the physical model and calculation method used in the study can accurately reflect the influence of the circumferential placement position of the guide vane on the nuclear reactor coolant pump. In the design condition, guide vane position has a great influence on the nuclear reactor coolant pump efficiency value, suction surface of the guide vane blade, and the maximum equivalent stress on the hub. However, it has a weak effect on the head value, pressure surface of the guide vane blade, and the maximum equivalent stress on the shroud. When the center line of the outlet diffuser channel of the case is located at the center of the outlet of flow channel of the guide vane, it is an optimal guide vane circumferential placement position, which can reduce the hydraulic loss of half of the case. Finally, it is found that the high stress concentration area is at the intersection of the exit edge of the vane blade and the front and rear cover, and the exit edge of the guide vane blade and its intersection with the front cover are areas where the strength damage is most likely to occur. This study provides a reference for nuclear reactor coolant pump installation, shock absorption design, and structural optimization.


Author(s):  
Wei Jiang ◽  
Huahan Liu

In this study, a reliability model for the assembly process of a stator can on the stator core in the AP1000 reactor coolant pump in a reduced scale is developed. Firstly, the tube hydroforming-based stator can assembly method is reviewed briefly. In order to extract the factors affecting the assembly results, a numerical assembly model and an assembly experiment rig are established. Assembly results are predicted by numerical analysis and validated by experiment. A reliability model with the proposed corrected-partial least squares regression-response surface method (C-PLSR-RSM)-based system reliability method is developed. The model is applied to analyze the assembly reliability of the stator can, and the effects of failure dependency on the estimation accuracy of reliability, as well as the relationships between the assembly reliabilities and different single evaluation index. The results indicate that the reliability model is able to efficiently analyze the implicit stator can assembly problem. Failure correlation brings a negative correlation relationship between the different assembly performance functions.


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