Joint block-based preventive maintenance and periodic review inventory policies with spare parts deterioration

Author(s):  
Yunpeng Jiang ◽  
Maoyin Chen ◽  
Donghua Zhou
2017 ◽  
Vol 4 (1) ◽  
pp. 8
Author(s):  
Adhi Putra Mahardika ◽  
Muhammad Nashir Ardiansyah ◽  
Efrata Denny S. Yunus

Spare parts is one of the production support components which plays an important role for the survival<br />of gas production in the gas processing facility owned by SKN JOB Pertamina Talisman Jambi Merang. The<br />high inventory level increased the high inventory cost for the industry which get the benefit from the efficiency<br />of processes and resources. This research involved consumable spare parts for Solar Turbine engine as much<br />as 25 SKUs with demand character patterned lumpy demand and Poisson distribution. The implementation<br />of policies using Periodic Review (R, s, S) with Power Approximation approach in the inventory system<br />capable to generate a lower total cost inventory by pressing the backorder volume, the booking volume and the<br />inventory levels in a balanced manner. Calculation of Periodic Review (R, s, S) with Power Approximation<br />approach resulted inventory parameter which was able to press the total cost of inventory at 8.54% lower and<br />increase the service level by 1.11%.


Author(s):  
Feviana Betsi Purba ◽  
Luciana Andrawina ◽  
Murni Dwi Astuti

The availability of spare parts is very crucial thing for manufacturing company in order to support the continuity of production activities. PT XYZ is a manufacturing company which produces thread into fabric. In this case, inventory control of spare part is not properly managed. Inventory position of spare parts in warehouse is always more than inventory policy of the company itself or called overstock which causes total inventory cost is always high. Company only consider on the order fulfillment of spare parts to prevent downtime on the machine that increase performance of production. Hence, order quantity of spare parts is always excessive or not optimal. In this research, global inventory policy conducted in order to minimize total inventory cost is periodic review approach (R, s, S) method. This inventory policy will be calculated using power approximation and obtained total saving cost of holding cost by 31 % while total saving cost of order cost decreased by 7 %. Overall, total inventory cost minimized by 7 % or equal to Rp138.902.742.


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