scholarly journals Numerical studies of the melting process in the induction furnace with cold crucible

2008 ◽  
Vol 27 (2) ◽  
pp. 359-368 ◽  
Author(s):  
A. Umbrasko ◽  
E. Baake ◽  
B. Nacke ◽  
A. Jakovics
Keyword(s):  
Induction Furnace ◽  
Melting Process ◽  
Cold Crucible ◽  
Numerical Studies

Microstructure and Hardness of Gray Cast Iron as a Product of Solidification in Permanent Mold

2020 ◽  
Vol 991 ◽  
pp. 37-43
Author(s):  
Agus Yulianto ◽  
Rudy Soenoko ◽  
Wahyono Suprapto ◽  
As’ad Sonief ◽  
Agung Setyo Darmawan ◽  
...  
Keyword(s):  
Cast Iron ◽  
Cooling Rate ◽  
Induction Furnace ◽  
Gray Cast Iron ◽  
Casting Process ◽  
Melting Process ◽  
Gray Cast ◽  
Outer Side ◽  
Permanent Mold ◽  
Test Results

Molds of metal are widely used in the casting process. The cooling rate in solidification of castings product with metal molds on the outer side and inner side is different. Therefore, sizes and types of phase will be also different. This study aims to investigate the microstructure andhardness of gray cast iron. To realize this research, the gray cast iron melting process was carried out in an induction furnace. Melted gray cast iron was poured into a Ferro Casting Ductile mold that has been through a preheating process at a temperature of 300 o C. The gray cast iron is then tested for composition, microstructure and hardness. The test results show that the part containing morecementite phase will be harder.

Cold Crucible Vitrification of NPP Operational Waste

2002 ◽  
Vol 757 ◽  
Author(s):  
Feodor A. Lifanov ◽  
Michael I. Ojovan ◽  
Sergey V. Stefanovsky ◽  
Rudolf Burcl
Keyword(s):  
Radioactive Waste ◽  
Nuclear Power ◽  
Power Plants ◽  
Glass Melting ◽  
Liquid Radioactive Waste ◽  
Specific Radioactivity ◽  
Melting Process ◽  
Specific Power ◽  
Cold Crucible ◽  
Minimal Impact

ABSTRACTOperational radioactive waste is generated during routine operation of nuclear power plants (NPP). This waste must be solidified in order to ensure safe conditions of storage and disposal. Vitrification of NPP operational waste is a relative new solidification option being developed for last years. The vitrification technology comprises a few stages, starting with evaporation of excess water from liquid radioactive waste, followed by batch preparation, glass melting, and ending with vitrified waste blocks and some relative small amounts of secondary waste. Application of induction high frequency cold crucible type melters facilitates the melting process and significantly reduces the generation of secondary waste. Two types of glasses were designed in order to vitrify operational waste depending on the reactor type at the NPP. For the NPP with RBMK-type reactors the glass 16.2Na2O 0.5K2O 15.5CaO 2.5 Al2O3 1.7Fe2O3 7.5B2O3 48.2SiO2 1.1 Na2SO4 1.2NaCl (5.7 others) was produced. For NPP with WWER reactors the glass 24.0Na2O 1.9K2O 6.2CaO 4.3Al2O3 1.8Fe2O3 9.0B2O3 46.8SiO2 0.8Na2SO4 0.9NaCl (4.3 others) was produced. The melting temperatures of both glass formulations were 1200–1250 C, specific power consumption was 5.2 ± 0.8 kW h/kg, 137Cs loss was within the range 3 - 4 %. The specific radioactivity of glass reached 7.0 MBq/kg. Glass blocks obtained were studied both in laboratory and field conditions. Long-term studies revealed that vitrified NPP operational waste has the minimal impact onto environment. Since the glass has excellent resistance to corrosion it gives the basic possibility of maximal simplification of engineered barrier systems in a disposal facility. The simplest disposal option for vitrified NPP waste is to locate the packages directly into earthen trenches provided the host rock has the necessary sorption and confinement properties.

scholarly journals Energy parameters of the cold crucible induction furnace for melting metals

2015 ◽  
pp. 201-212
Author(s):  
Roman Bikeev ◽  
◽  
Aleksandr Aliferov ◽  
Aleksei Ignatenko ◽  
Vladislav Sujashev ◽  
...  
Keyword(s):  
Induction Furnace ◽  
Cold Crucible ◽  
Energy Parameters

scholarly journals Modeling an RF Cold Crucible Induction Heated Melter With Subsidence

2004 ◽  
Author(s):  
Grant Hawkes
Keyword(s):  
Vector Potential ◽  
Molten Glass ◽  
Melting Process ◽  
Power Input ◽  
Magnetic Vector Potential ◽  
Cold Crucible ◽  
Magnetic Vector ◽  
Melt Temperature ◽  
Experimental Apparatus ◽  
Energy Equations

A method to reduce radioactive waste volume that includes melting glass in a cold crucible radio frequency induction heated melter has been investigated numerically. The purpose of the study is to correlate the numerical investigation with an experimental apparatus that melts glass in the above mentioned melter. Unique to this model is the subsidence of the glass as it changes from a powder to molten glass and drastically changes density. A model has been created that couples the magnetic vector potential (real and imaginary) to a transient startup of the melting process. This magnetic field is coupled to the mass, momentum, and energy equations that vary with time and position as the melt grows. The coupling occurs with the electrical conductivity of the glass as it rises above the melt temperature of the glass and heat is generated. Natural convection within the molten glass helps determine the shape of the melt as it progresses in time. An electromagnetic force is also implemented that is dependent on the electrical properties and frequency of the coil. This study shows the progression of the melt shape with time along with temperatures, power input, velocities, and magnetic vector potential. Coupled to all of this is a generator that will be used for this lab sized experiment. The coupling with the 60 kW generator occurs with the impedance of the melt as it progresses and changes with time. A power controller has been implemented that controls the primary coil current depending on the power that is induced into the molten glass region.

scholarly journals Experimental Analysis of the Aluminium Melting Process in Industrial Cold Crucible Furnaces

2019 ◽  
Vol 26 (5) ◽  
pp. 695-707
Author(s):  
Michal Palacz ◽  
Bartlomiej Melka ◽  
Bartosz Wecki ◽  
Grzegorz Siwiec ◽  
Roman Przylucki ◽  
...  
Keyword(s):  
Experimental Analysis ◽  
Melting Process ◽  
Cold Crucible

Heat Transfer Model for an RF Cold Crucible Induction Heated Melter

2003 ◽  
Author(s):  
Grant Hawkes ◽  
John Richardson ◽  
Dirk Gombert ◽  
John Morrison
Keyword(s):  
Vector Potential ◽  
Current Source ◽  
Melting Process ◽  
Transfer Model ◽  
Magnetic Vector Potential ◽  
Cold Crucible ◽  
Magnetic Vector ◽  
Primary Coil ◽  
Melt Temperature ◽  
Experimental Apparatus

A method to reduce radioactive waste volume that includes melting glass in a cold crucible radio frequency induction heated melter has been investigated numerically. The purpose of the study is to correlate the numerical investigation with an experimental apparatus that melts glass in the above mentioned melter. A model has been created that couples the magnetic vector potential (real and imaginary) to a transient startup of the melting process. This magnetic field is coupled to the mass, momentum, and energy equations that vary with time and position as the melt grows. The coupling occurs with the electrical conductivity of the glass as it rises above the melt temperature of the glass and heat is generated. Natural convection within the molten glass helps determine the shape of the melt as it progresses in time. An electromagnetic force is also implemented that is dependent on the electrical properties and frequency of the coil. This study shows the progression of the melt shape with time along with temperatures, power input, velocites, and magnetic vector potential. A power controller is implemented that controls the primary coil current so that the power induced in the melt does not exceed 60 kW. The coupling with the 60 kW generator occurs with the impedance of the melt as it progresses and changes with time. With a current source of 70 Amps (rms) in the primary coil and a frequency of 2.6 MHz, the time to melt the glass takes 0.8 hours for a crucible that is 10 inches in diameter and 10 inches high.

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