On the effects of the Reynolds and Stokes surface roughnesses in a two-dimensional slider bearing

Perturbation solutions are presented to the Reynolds and the Stokes equations for a two-dimensional slider bearing with homogeneous surface roughness. In the Reynolds equation the surface roughness has a general two-dimensional form, and in the Stokes equation the surface roughness is parallel to the flow direction. For the parallel surface roughness, if the surface corrugations on two bearing plates are uncorrelated then an error of order 10% is made when using the Reynolds equation to correct for the surface roughness provided that λh ≼ 0.5. Here λ is a characteristic frequency of the corrugation and h is the mean film thickness. Furthermore, if λh ≽ 1.91 then the Stokes solution demands a positive load enhancement, whereas the Reynolds equation predicts a negative load enhancement that depends on λ through terms of order O ( h / L ), where 2 L is the bearing length.

1981 ◽  
Vol 48 (4) ◽  
pp. 717-720 ◽  
Author(s):  
N. Phan-Thien

The mean Reynolds equation in the presence of surface roughness is derived using the techniques developed by Keller. This mean equation is nonlocal in the sense that the mean pressure at all points in the flow field has some effect on the mean pressure at any particular point. The performance of a two-dimensional squeeze film bearing with homogeneous surface roughness is considered next showing that the load is enhanced by a factor of 1 + ε2a2S/h2, where εa is the amplitude of the roughness, h is the film thickness, and S varies between −3 〈m2〉, for parallel surface roughness, to 6 〈m2〉 for transverse surface roughness. Here, the bearing surfaces are described by εam1 and h + εam2 and m = m2 − m1.


1982 ◽  
Vol 104 (2) ◽  
pp. 220-226 ◽  
Author(s):  
N. Phan-Thien ◽  
J. D. Atkinson

The effects of rough surfaces on the performance of a two-dimensional slider bearing with a mean exponential film thickness is investigated using the Reynolds equation, whose application requires the aspect ratio of the bearing to be large and the amplitude and the characteristic frequencies of the roughness to be considerably smaller than a representative film thickness (all are dimensionless). This problem has been previously considered by Sun using a straightforward perturbation approach; here, a formulation due to Keller is adopted and we make explicit use of h0/l<<1, where l is the bearing length and h0 is a representative film thickness. It is shown that neglecting terms of 0(h0/l), the load enhancement is maximum and positive for a transverse surface roughness; and it is minimum and negative for a parallel surface roughness. In these two extreme cases, both load enhancements depend on the statistics of the surface only through its mean square and are exactly predicted by Christensen’s theory.


Author(s):  
Marco Paggi ◽  
Andrea Amicarelli ◽  
Pietro Lenarda

Abstract The FOSS CFD-SPH code SPHERA v.9.0.0 (RSE SpA) is improved to deal with “fluid–solid body” interactions under no-slip conditions and laminar regimes for the simulation of hydrodynamic lubrication. The code is herein validated in relation to a uniform slider bearing (i.e. for a constant lubricant film depth) and a linear slider bearing (i.e. for a film depth with a linear profile variation along the main flow direction). Validations refer to comparisons with analytical solutions, herein generalized to consider any Dirichlet boundary condition. Further, this study allows a first code validation of the “fluid–fixed frontier” interactions under no-slip conditions. With respect to the most state-of-the-art models (2D codes based on Reynolds’ equation for fluid films), the following distinctive features are highlighted: (1) 3D formulation on all the terms of the Navier–Stokes equations for incompressible fluids with uniform viscosity; (2) validations on both local and global quantities (pressure and velocity profiles; load-bearing capacity); (3) possibility to simulate any 3D topology. This study also shows the advantages of using a CFD-SPH code in simulating the inertia and 3D effects close to the slider edges, and it opens new research directions overcoming the limitations of the codes for hydrodynamic lubrication based on the Reynolds’ equation for fluid films. This study finally allows SPHERA to deal with hydrodynamic lubrication and improves the code for other relevant application fields involving fluid–structure interactions (e.g. transport of solid bodies by floods and earth landslides; rock landslides). SPHERA is developed and distributed on a GitHub public repository.


Modified versions of the Reynolds equation are derived with the aid of Stokes solutions for flows in channels with parallel and transverse surface roughness. The surface corrugations are of small amplitude and are represented by stationary random functions. Solutions to the modified and unmodified Reynolds equations for a wide slider bearing are pre­sented up to the first-order terms in the slope of the film thickness. The predictions of the modified Reynolds equations, while consistent with the Stokes solutions, are qualitatively opposite to that of the unmodified Reynolds equation. Direct evidence of the inadequacy of the unmodified Reynolds equation for a two-dimensional squeeze-film bearing with parallel surface roughness is also reported.


The hydrodynamic lubrication of rough surfaces is analysed with the Reynolds equation, whose application requires the roughness spacing to be large, and the roughness height to be small, compared with the thick­ness of the fluid film. The general two-dimensional surface roughness is considered, and results applicable to any roughness structure are obtained. It is revealed analytically that two types of term contribute to roughness effects: one depends on the shape of the autocorrelation function and the other does not. The former contribution was neglected by previous workers. The numerical computation of an example shows that these two contributions are comparable in magnitude.


Author(s):  
Yasuo Harigaya ◽  
Michiyoshi Suzuki ◽  
Masaaki Takiguchi

Abstract This paper describes that an analysis of oil film thickness on a piston ring of diesel engine. The oil film thickness has been performed by using Reynolds equation and unsteady, two-dimensional (2-D) energy equation with a heat generated from viscous dissipation. The temperature distribution in the oil film is calculated by using the energy equation and the mean oil film temperature is computed. Then the viscosity of oil film is estimated by using the mean oil film temperature. The effect of oil film temperature on the oil film thickness of a piston ring was examined. This model has been verified with published experimental results. Moreover, the heat flow at ring and liner surfaces was examined. As a result, the oil film thickness could be calculated by using the viscosity estimated from the mean oil film temperature and the calculated value is agreement with the measured values.


Author(s):  
P Sinha ◽  
J S Kennedy ◽  
C M Rodkiewicz ◽  
P Chandra ◽  
R Sharma ◽  
...  

To study the effects of surface roughness and additives in lubrication, a generalized form of Reynolds equation is derived by taking into account the roughness interaction zones adjacent to the moving rough surfaces as sparsely porous matrices and purely hydrodynamic film of micropolar fluid characterizing the lubricant with additives. A particular, one-dimensional form of this equation is used to study these effects on the elastohydrodynamic (EHD) minimum film thickness at the inlet, between two rough rollers. It is shown that for the low permeability of the roughness zone, the EHD film thickness increases as the mean height of the asperities increases, whereas for the high permeability it decreases. The EHD film thickness is also found to increase with the concentration of the additives and the molecular size of the particles. These results are in conformity at least qualitatively, with various experimental and theoretical investigations, cited in the paper.


Water ◽  
2019 ◽  
Vol 11 (7) ◽  
pp. 1397
Author(s):  
Andreas Gross ◽  
Arthur Morvezen ◽  
Pedro Castillo Gomez ◽  
Xuesong Xu ◽  
Pei Xu

Ion-selective membranes are an important component of electrodialysis stacks for desalination. Manufacturing imperfections or slight inhomogeneity of the material can lead to minute membrane surface imperfections. Two-dimensional solutions of the coupled Poisson–Nernst–Planck and Navier–Stokes equations were sought for a perfectly smooth membrane and for membranes with well-defined small-amplitude harmonic surface roughness. The simulations were carried out with the validated rheoEFoam solver by Pimenta and Alves. In the overlimiting regime, the electric field is strong enough for an electrokinetic instability to occur. The instability leads to disturbance growth and the formation of electro-convection cells, which strongly increase the current density. The present simulations show that with an increasing ion concentration and applied voltage, the instability becomes stronger and the overlimiting regime is reached earlier. The limiting current density shows a noticeable dependence on the wavelength of the surface roughness. When the wavelength of the surface roughness is incommensurate with the wavelength of the naturally occurring instability, the limiting current density is increased. Since production membranes will always have some degree of surface roughness, this suggests that membrane surface treatments which favor certain wavelengths may have an effect on the overall membrane performance.


2008 ◽  
Vol 614 ◽  
pp. 381-405 ◽  
Author(s):  
M. R. TURNER ◽  
A. D. GILBERT

This paper examines the evolution of a two-dimensional vortex which initially consists of an axisymmetric monopole vortex with a perturbation of azimuthal wavenumber m = 2 added to it. If the perturbation is weak, then the vortex returns to an axisymmetric state and the non-zero Fourier harmonics generated by the perturbation decay to zero. However, if a finite perturbation threshold is exceeded, then a persistent nonlinear vortex structure is formed. This structure consists of a coherent vortex core with two satellites rotating around it.The paper considers the formation of these satellites by taking an asymptotic limit in which a compact vortex is surrounded by a weak skirt of vorticity. The resulting equations match the behaviour of a normal mode riding on the vortex with the evolution of fine-scale vorticity in a critical layer inside the skirt. Three estimates of inviscid thresholds for the formation of satellites are computed and compared: two estimates use qualitative diagnostics, the appearance of an inflection point or neutral mode in the mean profile. The other is determined quantitatively by solving the normal mode/critical-layer equations numerically. These calculations are supported by simulations of the full Navier–Stokes equations using a family of profiles based on the tanh function.


1968 ◽  
Vol 90 (1) ◽  
pp. 297-304 ◽  
Author(s):  
H. Tahara

This paper deals with the forced cooling problem of a slider bearing with wedge film of finite length, where most of the heat generated in the lubricant film is removed by a coolant which flows under the surface of the bearing pad. Analysis was made on the generalized Reynolds’ equation, including viscosity variations with temperature throughout the film and the energy equation. Simultaneous solutions of these equations seemed to be supported by experiments. From the analysis, calculations were made on the heat flow rate into the coolant, the temperature difference between slider and pad surfaces, bearing characteristics using the representative viscosity, and the mean heat transfer coefficient of the wedge film.


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