scholarly journals Deflection calculation of cam profile due to a Hertzian contact pressure

2020 ◽  
Vol 37 ◽  
pp. 149-160
Author(s):  
Louay S Yousuf

Abstract The bending deflection of cam profile was analyzed for three paths of contact and distinct Hertzian contact pressure. The impact happened between the disc cam and roller follower based on the contact parameters. The contact parameters are contact body stiffness, sliding contact velocity, exponent and penetration. A disc cam and roller follower system were discussed and analyzed for the dynamic response of the follower and bending deflection of the cam profile. The objective of this paper was to study the effect of contact load on the bending deflection. A system with spring stiffness (k) and viscous damping coefficient (c) at the end of the follower stem was used to reduce the bending deflection on the cam profile. The theory of circular plate was applied to derive the analytic solution of the bending deflection. The dynamic response of the follower had been determined by using the SolidWorks software based on the contact parameters. The experimental setup was done through an infrared camera device. Finite-element analysis was used to calculate the bending deflection of the cam profile numerically. Finite-element analysis was carried out by using the ANSYS version 19.2 package. The analytic and simulation results are checked and verified for bending deflection at the point of contact. The reduction rate for bending deflection was 73.425% for path no. (1), 85.925% for path no. (2) and 61.467% for path no. (3).

Author(s):  
Louay S. Yousuf ◽  
Yaakob K. H. Dabool

Abstract The bending deflection of the disc cam profile and the dynamic response of the follower were discussed and analyzed for three paths of contact. The objective of this paper was to study the influence of maximum contact pressure on the bending deflection of the cam profile. Numerical simulation was carried out using SolidWorks Software to simulate the follower displacement, velocity and acceleration. Finite element analysis was used taking into account the use of ANSYS package to calculate the bending deflection. The experiment setup had been done through an infrared camera device. The bending deflection of point (18) is bigger than the bending deflection of point (4) because of the bigness of radius of curvature of nose (2).


2013 ◽  
Vol 393 ◽  
pp. 403-408 ◽  
Author(s):  
Santosh Patil ◽  
Saravanan Karuppanan ◽  
Azmi Abdul Wahab

In loaded gears, contact behavior along the line of action changes tremendously. This leads to variation in gear contact conditions along the tooth flank, which may cause the failures such as surface wear, scuffing and pitting at different positions on the tooth surface. Hence, the information on the instant contact behavior along the line of action is crucial. However its evaluation for real gear conditions is very complicated. In this paper, the contact pressure for a pair of mating spur gears has been determined by Finite Element Analysis (FEA) using ANSYS software. The contact pressure results are then verified by twin-disc experimental results and the Hertzian contact pressure equation. The ANSYS results show the similar trend with the twin-disc test results, indicating that the FEA modelling is successful and provides good results.


Author(s):  
Pankaj Dhaka ◽  
Raghu V. Prakash

Abstract Understanding the effect of load sequence is important in the context of a blade-disc dovetail joint in an aero-engine and many other such applications where, the mating surfaces undergo fretting wear under variable slip amplitude loading conditions. In the present work, a two-dimensional finite element analysis is carried out for a cylinder-on-plate configuration. The cylinder is modeled as deformable whereas the plate is modelled as rigid. An incremental wear modelling algorithm is used to model the wear of cylindrical pad while the plate is assumed as un-worn. This simulates a practical scenario where, generally one of the mating surfaces is sufficiently hardened or an interfacial harder/sacrificial element is inserted to restrict the wear to only one of the surfaces. A Fortran-based ABAQUS® subroutine UMESHMOTION is used to simulate the wear profile for the cylinder. A constant extrapolation technique is used to simulate 18000 cycles of fretting. The finite element analysis results are validated with the analytical solutions and literature data. The fretting wear modelling is carried out for two different slip amplitudes viz., 25 μm and 150 μm, to simulate the low and high slip amplitude loading respectively. Two blocks of alternate low and high slip amplitudes are applied to understand the influence of load sequence. Important contact parameters viz., contact pressure, contact stresses and contact slip are extracted. A comparison is made between the low-high and high-low load sequence based on the contact tractions and worn out profiles.


Author(s):  
Graeme Roberts ◽  
T. Sriskandarajah ◽  
Gianluca Colonnelli ◽  
Arnaud Roux ◽  
Alan Roy ◽  
...  

A method of carrying out a combined axial walking and lateral buckling assessment for a flexible flowline has been developed using finite element analysis. The method overcomes limitations of screening assessments which could be inconclusive when applied either to a flexible flowline on an undulating seabed with transverse gradients or to one that buckles during hydrotest. Flexible flowlines that were to be surface-laid on a seabed with longitudinal undulations and transverse gradients were assessed using the method. The flexible flowlines were simulated in their as-laid state, and the simulation incorporated hydrotest pressure and the pressure & temperature gradients and transients associated with multiple start-ups. The objective was to quantify the axial walking and lateral slip tendency of the flexible flowlines and the impact that walking might have on the connected end structures. The lateral buckle locations predicted by finite element analysis were compared to a post-hydrotest survey and the radius of curvature from analysis was compared to the minimum bend radius of the flexible.


2022 ◽  
Vol 23 (1) ◽  
Author(s):  
Kenji Kitamura ◽  
Masanori Fujii ◽  
Miho Iwamoto ◽  
Satoshi Ikemura ◽  
Satoshi Hamai ◽  
...  

Abstract Background The ideal acetabular position for optimizing hip joint biomechanics in periacetabular osteotomy (PAO) remains unclear. We aimed to determine the relationship between acetabular correction in the coronal plane and joint contact pressure (CP) and identify morphological factors associated with residual abnormal CP after correction. Methods Using CT images from 44 patients with hip dysplasia, we performed three patterns of virtual PAOs on patient-specific 3D hip models; the acetabulum was rotated laterally to the lateral center-edge angles (LCEA) of 30°, 35°, and 40°. Finite-element analysis was used to calculate the CP of the acetabular cartilage during a single-leg stance. Results Coronal correction to the LCEA of 30° decreased the median maximum CP 0.5-fold compared to preoperatively (p <  0.001). Additional correction to the LCEA of 40° further decreased CP in 15 hips (34%) but conversely increased CP in 29 hips (66%). The increase in CP was associated with greater preoperative extrusion index (p = 0.030) and roundness index (p = 0.038). Overall, virtual PAO failed to normalize CP in 11 hips (25%), and a small anterior wall index (p = 0.049) and a large roundness index (p = 0.003) were associated with residual abnormal CP. Conclusions The degree of acetabular correction in the coronal plane where CP is minimized varied among patients. Coronal plane correction alone failed to normalize CP in 25% of patients in this study. In patients with an anterior acetabular deficiency (anterior wall index < 0.21) and an aspherical femoral head (roundness index > 53.2%), coronal plane correction alone may not normalize CP. Further studies are needed to clarify the effectiveness of multiplanar correction, including in the sagittal and axial planes, in optimizing the hip joint’s contact mechanics.


2021 ◽  
Author(s):  
Guodong Zhu ◽  
Dawei Gao

Energy efficiency and leakage magnetic field (LMF) are two important issues in inductive chargers. In this work, the maximum achievable coil efficiency and the corresponding LMF strength are formulated as functions of system parameters, and figure of merits (FOM) are proposed for assessing the efficiency and LMF performance of the coil assemblies. The target application is electric vehicle inductive chargers where the LMF is suppressed via passive shielding. The impact of the coil assembly’s geometric parameters on both FOMs is examined through a combination of finite element analysis (FEA) simulation and magnetic circuit analysis, and measures to improve the FOMs are studied Optimization of an exemplary coil assembly within given dimensional limits is conducted and the performance improvement is verified by FEA simulation results. <br>


2020 ◽  
Vol 3 (1) ◽  
Author(s):  
Zhen Ouyang ◽  
Ke Wang ◽  
Zihao Yu ◽  
Kaikai Xu ◽  
Qianyu Zhao ◽  
...  

It is a complex problem to study the interaction between sand castle and flowing water, which needs to consider the complexity of seawater flow and the stress of sand castle structure. The authors use the fluid-solid coupling model to establish the connection between the fluid field and the structural mechanical field, and use the finite element analysis to complete the simulation modeling of the transient process of wave impact and sandcastle foundation deformation. This paper analyzes the stress and the first principal strain of the sand castle foundation in the direction of flow velocity when the sand castle foundation is hit by waves, as a method to judge the strength of the sand castle.The best shape: the boundary value of sand castle collapse caused by strain have been determined, so as to obtain the maximum stress that a sand castle foundation can bear before collapse, which makes it possible to use the fatigue strength calculation theory of sand castle solid to carry out the quantitative calculation of sand castle durability. At the same time, the impact of waves is abstracted as wave motion equation. Finally, the finite element analysis technology is adopted to calculate the main strain of sandcastles of different shapes under the impact of the same wave, and through the comparison of the main strain, the authors get the sandcastle shape with the strongest anti-wave impact ability, which is the eccentric circular platform body.Affected by rain: the authors considered the effect of rainwater infiltration on the sandcastle's stress, and simplified the process of rain as a continuous and uniform infiltration of rain into the sandcastle's surface. The rain changes the gravity of the sand on the castle's surface. Simulation analysis is adopted to calculate the surface stress of sand castle with different degree of water seepage and different geometry. By comparison, it has been found that the smooth cone is more able to withstand the infiltration of rain without collapse. 


2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Se-Chang Kim ◽  
Dae-Geun Cho ◽  
Tae-Gyu Kim ◽  
Se-Hun Jung ◽  
Ja-Choon Koo ◽  
...  

Failures in IT electronics are often caused by falling or external shocks during transportation. These failures cause customers to mistrust the reliability of the products. Many manufacturers of IT electronics have not only used cushioning materials but also increased the shock resistance of their products for failure prevention. Especially in case of printer products, the design of the packaging and the product robustness are extremely important because of their substantial weight and the fragility of the internal modules. For product design, it is essential to understand the impact failure mechanism of the products. In this study, a compression test, a drop impact test, and a finite element analysis (FEA) were performed to analyze the dynamic behaviors of a packaged multifunction printer (MFP). The mechanical properties of a cushioning material were measured by compression tests. The FE models of the cushion packaging and the MFP included the physical characteristics of the internal modules, and their dynamic behaviors were obtained using the commercial software ls-dyna3d. Simulation results were also compared with drop test results to verify the proposed FE models. The shock resistance of the MFP was assessed by stress analysis and strength evaluation. We also expect our FE models will be useful for evaluating the fragility of the internal modules because the models can numerically estimate the shock acceleration profiles of the internal modules, which are difficult to measure experimentally.


Author(s):  
Makoto Tanabe ◽  
Hajime Wakui ◽  
Nobuyuki Matsumoto

Abstract A finite element formulation to solve the dynamic behavior of high-speed Shinkansen cars, rail, and bridge is given. A mechanical model to express the interaction between wheel and rail is described, in which the impact of the rail on the flange of wheel is also considered. The bridge is modeled by using various finite elements such as shell, beam, solid, spring, and mass. The equations of motions of bridge and Shinkansen cars are solved under the constitutive and constraint equations to express the interaction between rail and wheel. Numerical method based on a modal transformation to get the dynamic response effectively is discussed. A finite element program for the dynamic response analysis of Shinkansen cars, rail, and bridge at the high-speed running has been developed. Numerical examples are also demonstrated.


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