EXPERIMENTAL INVESTIGATION INTO MICRO INJECTION MOLDING OF PLASTIC PARTS

2005 ◽  
Vol 20 (2) ◽  
pp. 245-253 ◽  
Author(s):  
Nan Shing Ong ◽  
Yeow Hwee Koh
2018 ◽  
Vol 19 (1-2) ◽  
pp. 48-51
Author(s):  
Grzegorz Janowski

The growing needs for miniaturization of plastic parts motivates to the development of micro injection molding technology. Characteristic features of this process such as: low manufacturing costs, short process duration, the ability to produce details of various dimensions and a wide range of plastic properties allow to mass dissemination of this technology. Research on micro injection molding develops in a very fast time, which gives high hopes for a successful overcoming of the real limitations of this technology. This gives a great perspective on the development of the possibility of using micro injection parts e.g. in the automotive industry. This paper presents the possibilities of manufacturing molds for micro injection molding. The issue of process optimization has been discussed, taking into consideration the main technological parameters influencing the quality of micro-part. In addition, the possibility of using microdetals, including the automotive industry was presented.


2017 ◽  
Vol 18 (12) ◽  
pp. 32-36
Author(s):  
Grzegorz Janowski

The growing needs for miniaturization of plastic parts motivates to the development of micro injection molding technology. Characteristic features of this process such as: low manufacturing costs, short process duration, the ability to produce details of various dimensions and a wide range of plastic properties allow to mass dissemination of this technology. Research on micro injection molding develops in a very fast time, which gives high hopes for a successful overcoming of the real limitations of this technology. This gives a great perspective on the development of the possibility of using micro injection parts e.g. in the automotive industry, including the bus production process. This paper presents the conventional injection molding process – i.e. the process essence, the injection molding cycle and the construction of a conventional screw-type injection molding machine. The next part of this article focuses on the characteristics of micro injection molding technology. The essence of material selection and micro-part characteristics for the process were presented. Furthermore, injection molding machines for this process were characterized.


2016 ◽  
Vol 4 (2) ◽  
Author(s):  
Seong Ying Choi ◽  
Nan Zhang ◽  
J. P. Toner ◽  
G. Dunne ◽  
Michael D. Gilchrist

Vacuum venting is a method proposed to improve feature replication in microparts that are fabricated using micro-injection molding (MIM). A qualitative and quantitative study has been carried out to investigate the effect of vacuum venting on the nano/microfeature replication in MIM. Anodized aluminum oxide (AAO) containing nanofeatures and a bulk metallic glass (BMG) tool mold containing microfeatures were used as mold inserts. The effect of vacuum pressure at constant vacuum time, and of vacuum time at constant vacuum pressure on the replication of these features is investigated. It is found that vacuum venting qualitatively enhances the nanoscale feature definition as well as increases the area of feature replication. In the quantitative study, higher aspect ratio (AR) features can be replicated more effectively using vacuum venting. Increasing both vacuum pressure and vacuum time are found to improve the depth of replication, with the vacuum pressure having more influence. Feature orientation and final sample shape could affect the absolute depth of replication of a particular feature within the sample.


2006 ◽  
Vol 505-507 ◽  
pp. 229-234 ◽  
Author(s):  
Yung Kang Shen ◽  
H.J. Chang ◽  
C.T. Lin

The purpose of this paper presents the optical properties of microstructure of lightguiding plate for micro injection molding (MIM) and micro injection-compression molding (MICM). The lightguiding plate is applied on LCD of two inch of digital camera. Its radius of microstructure is from 100μm to 300μm by linearity expansion. The material of lightguiding plate uses the PMMA plastic. This paper uses the luminance distribution to make a comparison between MIM and MICM for the optical properties of lightguiding plate. The important parameters of process for optical properties are the mold temperature, melt temperature and packing pressure in micro injection molding. The important parameters of process for optical properties are the compression distance, mold temperature and compression speed in micro injection-compression molding. The process of micro injection-compression molding is better than micro injection molding for optical properties.


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