Experimental Studies on Thermal Performance and Flow Resistance of Heat Exchangers with Helical Baffles

2009 ◽  
Vol 30 (5) ◽  
pp. 353-358 ◽  
Author(s):  
Chen Wang ◽  
Jia-Gui Zhu ◽  
Zhi-Fu Sang
Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 574
Author(s):  
Ana Vafadar ◽  
Ferdinando Guzzomi ◽  
Kevin Hayward

Air heat exchangers (HXs) are applicable in many industrial sectors because they offer a simple, reliable, and cost-effective cooling system. Additive manufacturing (AM) systems have significant potential in the construction of high-efficiency, lightweight HXs; however, HXs still mainly rely on conventional manufacturing (CM) systems such as milling, and brazing. This is due to the fact that little is known regarding the effects of AM on the performance of AM fabricated HXs. In this research, three air HXs comprising of a single fin fabricated from stainless steel 316 L using AM and CM methods—i.e., the HXs were fabricated by both direct metal printing and milling. To evaluate the fabricated HXs, microstructure images of the HXs were investigated, and the surface roughness of the samples was measured. Furthermore, an experimental test rig was designed and manufactured to conduct the experimental studies, and the thermal performance was investigated using four characteristics: heat transfer coefficient, Nusselt number, thermal fluid dynamic performance, and friction factor. The results showed that the manufacturing method has a considerable effect on the HX thermal performance. Furthermore, the surface roughness and distribution, and quantity of internal voids, which might be created during and after the printing process, affect the performance of HXs.


Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 721
Author(s):  
Haiwang Li ◽  
Yujia Li ◽  
Binghuan Huang ◽  
Tiantong Xu

Due to the large surface-area-to-volume ratio, microchannel heat exchangers have a higher heat transfer rate compared with traditional scale heat exchangers. In this study, the optimum microchannel cavity with high heat transfer and low flow resistance is designed to further improve microchannel exchangers’ thermal performance. A three-dimensional laminar flow model, consisting of Navier–Stokes equations and an energy conservation equation is solved and the conjugate heat transfer between the silicon basement and deionized water is taken into consideration. The impact of the shape, aspect ratio, size and spacing of the cavity on the thermal performance of microchannel exchangers are numerically investigated, respectively. The results indicated that the cavity on the sidewall can enhance heat transfer and reduce flow resistance simultaneously, and cavities with a relatively small expansion angle and streamlined edge could enhance thermal performance the most. Based on the conclusions, a new cavity shape is proposed, and the simulation results verify its excellent thermal performance as expected. Furthermore, investigation is performed to figure out the optimum design of the new cavity and the optimal geometric parameters of the cavity under different flow conditions have been obtained in principle for microchannel exchangers’ design.


2006 ◽  
Vol 129 (3) ◽  
pp. 282-290 ◽  
Author(s):  
Luben Cabezas-Gómez ◽  
Hélio Aparecido Navarro ◽  
José Maria Saiz-Jabardo

A thorough study of the thermal performance of multipass parallel cross-flow and counter-cross-flow heat exchangers has been carried out by applying a new numerical procedure. According to this procedure, the heat exchanger is discretized into small elements following the tube-side fluid circuits. Each element is itself a one-pass mixed-unmixed cross-flow heat exchanger. Simulated results have been validated through comparisons to results from analytical solutions for one- to four-pass, parallel cross-flow and counter-cross-flow arrangements. Very accurate results have been obtained over wide ranges of NTU (number of transfer units) and C* (heat capacity rate ratio) values. New effectiveness data for the aforementioned configurations and a higher number of tube passes is presented along with data for a complex flow configuration proposed elsewhere. The proposed procedure constitutes a useful research tool both for theoretical and experimental studies of cross-flow heat exchangers thermal performance.


2019 ◽  
Vol 141 (9) ◽  
Author(s):  
Wang Qiang ◽  
Qian Zuoqin ◽  
Cheng Junlin ◽  
Ren Jie ◽  
Huang Weilong

The numerical simulation was carried out to investigate mechanism of the heat transfer enhancement in the fin-and-tube heat exchangers. As known, the vortex generators (VGs) were widely used to improve the thermal performance with bad flow resistance characteristics and led to bad comprehensive performance. This paper aims to expound the mechanism of thermal hydraulic characteristics and explore the effect of VGs position on the comprehensive performance. Three types of fins (type 1, type 2, and type 3) were discussed in this paper. The j factor, f factor, and performance evaluation (PEC) of three types of VGs in different positions were discussed and compared. Based on the numerical results, a detailed description of the effect of three types of VGs on the heat transfer performance and flow resistance characteristics was presented at different Reynolds number in the range between 1300 and 2000. In addition, local velocity distribution, local temperature distribution, and local pressure drop distribution were analyzed and discussed. And the effect of VG angle on the thermal performance and flow resistance was presented. It can be concluded that the main heat transfer occurred in the region before the tube, and the wake region behind the tube was harmful to improve the thermal performance and reduce the flow resistance. Besides, VG in the wake region was obviously beneficial to the enhancement of the thermal performance with less energy loss.


Author(s):  
Samuel Mariano do Nascimento ◽  
Gustavo Galdi Heidinger ◽  
Pedro Dinis Gaspar ◽  
Pedro Dinho Silva

This chapter reports an overview about experimental studies concerning the thermal performance of air curtains and heat exchangers installed in vertical open refrigerated display cases. The air curtain analysis shows the influence on the thermal performance by varying the width of the discharge air grille and the perforation density of the back panel by a mathematical model. The variation on the perforation density of the back panel and the width of discharge air grille alter significantly the thermal entrainment factor and the energy consumption of the equipment. Focusing the influence of environmental conditions on the performance of the heat exchanger, a second mathematical model was developed to evaluate the total heat load, its partial components and the condensate water mass. This analysis provides valuable information to the design of the air curtain and heat exchanger based on in-store environmental conditions and airflow efficiency.


2021 ◽  
Vol 23 ◽  
pp. 42-64
Author(s):  
Boris Basok ◽  
Ihor Bozhko ◽  
Maryna Novitska ◽  
Aleksandr Nedbailo ◽  
Myroslav Tkachenko

This article is devoted to the analysis of the heat engineering characteristics of the operation of an Earth-to-Air Heat Exchanger, EAHE, with a circular cross-sectional shape, which is a component of the geothermal ventilation system. The authors analyzed literature sources devoted to the research of heat exchangers of the soil-air type of various designs and for working conditions in various soils. Much attention is paid to the issues of modeling the operation of such heat exchangers and the distinctive features of each of these models. Also important are the results of experimental studies carried out on our own experimental bench and with the help of which the numerical model was validated. The results of these studies are the basis for the development of a method for determining the optimal diameter of an EAHE under operating conditions for soil in Kyiv, Ukraine.


2018 ◽  
Vol 115 ◽  
pp. 697-710 ◽  
Author(s):  
Mroslaw Zukowski ◽  
Justyna Topolanska

Heat exchangers are prominent industrial applications where engineering science of heat transfer and Mass transfer occurs. It is a contrivance where transfer of energy occurs to get output in the form of energy transfer. This paper aims at finding a solution to improve the thermal performance in a heat exchanger by using passive method techniques. This experimental and numerical analysis deals with finding the temperature outlets of cold and hot fluid for different mass flow rates and also pressure drop in the tube and the annular side by adding an elliptical leaf strip in the pipe at various angles. The single elliptical leaf used in experiment has major to minor axes ratios as 2:1 and distance of 50 mm between two leaves are arranged at different angular orientations from 0 0 to 1800 with 100 intervals. Since it’s not possible to find the heat transfer rates and pressure drops at every orientation of elliptical leaf so a generalized regression neural network (GRNN) prediction tool is used to get outputs with given inputs to avoid experimentation. GRNN is a statistical method of determining the relationship between dependent and independent variables. The values obtained from experimentation and GRNN nearly had precise values to each other. This analysis is a small step in regard with encomiastic approach for enhancement in performance of heat exchangers


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