Coatings for corrosion under insulation (CUI) protection—accelerated testing methodology

2013 ◽  
Vol 53 (1) ◽  
pp. 127
Author(s):  
Neil Wilds

Corrosion under insulation (CUI) is a serious issue in the oil and gas industry, with failures often occurring without warning and having devastating effect. When expensive redesign is not possible or practical, operators have a number of options open to them to mitigate the risk of CUI; these include the use of various protective coatings or thermally sprayed metals. Despite a number of technologies presently available, the industry is yet to establish an accepted laboratory test method for the performance benchmarking of products. This has, in the past, damaged confidence in some solutions and hampered the selection and further development of CUI coatings. As a result, the subject of accelerated laboratory testing for CUI coatings is now receiving significant attention across the industry with joint industry programs proposed in both Europe and North America. This paper will examine state-of-the-art accelerated CUI testing, evaluating the advantages and disadvantages of the existing methods available. It will then offer a detailed description of a test method that has been in use since 2004, testing more than 300 specimens and assessing a wide range of coating technologies. The reproducibility of the test program will be established by the presentation of a range of data including results obtained from a third-party test house. The third-party results will then be correlated with a seven-year case study from an end user perspective provided by Santos, a major Australian oil and gas exploration and production company, from experiences at their Port Bonython facility in SA.

2020 ◽  
pp. 42-45
Author(s):  
J.A. Kerimov ◽  

The implementation of plastic details in various constructions enables to reduce the prime cost and labor intensity of machine and device manufacturing, decrease the weight of design and improve their quality and reliability at the same time. The studies were carried out with the aim of labor productivity increase and substitution of colored and black metals with plastic masses. For this purpose, the details with certain characteristics were selected for further implementation of developed technological process in oil-gas industry. The paper investigates the impact of cylinder and compression mold temperature on the quality parameters (shrinkage and hardness) of plastic details in oil-field equipment. The accessible boundaries of quality indicators of the details operated in the equipment of exploration, drilling and exploitation of oil and gas industry are studied in a wide range of mode parameters. The mathematic dependences between quality parameters (shrinkage and hardness) of the details on casting temperature are specified.


2021 ◽  
Author(s):  
Nouf AlJabri ◽  
Nan Shi

Abstract Nanoemulsions (NEs) are kinetically stable emulsions with droplet size on the order of 100 nm. Many unique properties of NEs, such as stability and rheology, have attracted considerable attention in the oil industry. Here, we review applications and studies of NEs for major upstream operations, highlighting useful properties of NEs, synthesis to render these properties, and techniques to characterize them. We identify specific challenges associated with large-scale applications of NEs and directions for future studies. We first summarize useful and unique properties of NEs, mostly arising from the small droplet size. Then, we compare different methods to prepare NEs based on the magnitude of input energy, i.e., low-energy and high-energy methods. In addition, we review techniques to characterize properties of NEs, such as droplet size, volume fraction of the dispersed phase, and viscosity. Furthermore, we discuss specific applications of NEs in four areas of upstream operations, i.e., enhanced oil recovery, drilling/completion, flow assurance, and stimulation. Finally, we identify challenges to economically tailor NEs with desired properties for large-scale upstream applications and propose possible solutions to some of these challenges. NEs are kinetically stable due to their small droplet size (submicron to 100 nm). Within this size range, the rate of major destabilizing mechanisms, such as coalescence, flocculation, and Ostwald ripening, is considerably slowed down. In addition, small droplet size yields large surface-to-volume ratio, optical transparency, high diffusivity, and controllable rheology. Similar to applications in other fields (food industry, pharmaceuticals, cosmetics, etc.), the oil and gas industry can also benefit from these useful properties of NEs. Proposed functions of NEs include delivering chemicals, conditioning wellbore/reservoir conditions, and improve chemical compatibility. Therefore, we envision NEs as a versatile technology that can be applied in a variety of upstream operations. Upstream operations often target a wide range of physical and chemical conditions and are operated at different time scales. More importantly, these operations typically consume a large amount of materials. These facts not only suggest efforts to rationally engineer properties of NEs in upstream applications, but also manifest the importance to economically optimize such efforts for large-scale operations. We summarize studies and applications of NEs in upstream operations in the oil and gas industry. We review useful properties of NEs that benefit upstream applications as well as techniques to synthesize and characterize NEs. More importantly, we identify challenges and opportunities in engineering NEs for large-scale operations in different upstream applications. This work not only focuses on scientific aspects of synthesizing NEs with desired properties but also emphasizes engineering and economic consideration that is important in the oil industry.


2021 ◽  
Author(s):  
Max Olsen ◽  
Ragni Hatlebakk ◽  
Chris Holcroft ◽  
Arne Stavland ◽  
Nils Harald Giske ◽  
...  

Abstract Scope Controlled dissolution glasses form a permanent consolidating mineral matrix inside formations with either permeable or impermeable properties. The unique solution has a low injection viscosity and can be easily injected into a wide range of formations. The application method is simple and does not require multiple fluids or pre- and post-flushing. This paper focuses on the benefits of controlled dissolution glasses and potential applications in the oil and gas industry. Methods, Procedures, Process Controlled dissolution glasses have been researched extensively by Glass Technology Services (GTS) since 1999 for the biomedical industry, nuclear waste storage industry, and defense and aerospace industries. GTS together with operators have been performing research and development for the oil industry over the last 10 years. The research investigated different glass compositions to determine their injectability and change in formation properties post-treatment. Sandstone, chalk, and shale formations were used in the testing. Flow testing using a Hoek cell and a core flood apparatus was used to determine the post-treatment permeability. For post-treatment strength measurement, Brazilian tensile strength tests and modified cone penetration tests were used to determine tensile strength and shear strength respectively. The testing evaluated different mixing fluids, such as water and different brines, compatibility, corrosion testing, and concentrations. Results, Observations, Conclusions The testing identified different glass compositions and concentrations that are suitable for different applications and formations. Certain glass compositions increase tensile strength significantly while also maintaining the permeability in the formation. Other glass compositions have similar tensile strength increase, but result in an impermeable seal. The liquid glass solutions react with the formation to form a mineral precipitation inside the formation. The reaction with the formation occurs quickly at downhole conditions, within hours of placement. The glass can be mixed with water and variety of brines to form a stable solution across a range of densities. The testing and results to date have laid the foundation for use in a variety of consolidation and P&A applications in oil and gas wells. Testing is ongoing for a chalk and sandstone consolidation solution and for a sealing solution. Novel/Additive Information These novel glass solutions can solve many of the production and instability challenges that plague weak formations. The glasses can be injected into very low permeability formation to either seal or consolidate.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Emmanuel Asare ◽  
Bruce Burton ◽  
Theresa Dunne

PurposeThis study explores Ghanaian views about accountability discharge by firms and government in the context of the nation's newly discovered oil and gas resources. The research focusses on a range of issues relating to stakeholder interaction, communication flows and the impact of decision-making on Ghanaian lives, as perceived by individuals on the ground.Design/methodology/approachThe paper adapts elements of legitimacy theory to interpret the outcome of a series of semi-structured interviews with members of key accountee and accountor groups including citizens and representatives of the state and private firms in the oil and gas industry in Ghana.FindingsThe results indicate that rather than attempting to effect substantive accountability discharge, Ghana's government and oil and gas firms employ a wide range of legitimation strategies despite the apparently complete absence of the accountee power normally seen as driving the need for social contract repair.Research limitations/implicationsThe findings suggest that accountability discharge in Ghana is cursory at best, with several legitimising strategies in evidence. The representatives from state institutions appear to share some of the concerns, suggesting that the problems are entrenched and will require robust enforcement of a strengthened regulatory approach to effect meaningful change.Originality/valueThis paper contributes to the literature on the discharge of institutional accountability by building on earlier conceptualisations of legitimacy theory to explore perceptions around a recent natural resource discovery. The analysis highlights grave concerns regarding the behaviour of state and corporate actors, one that runs counter to sub-Saharan African tradition.


2019 ◽  
Vol 121 ◽  
pp. 02003
Author(s):  
Gennadiy Konovalov

The article discusses options for optimal repair systems with several advantages compared with competitive solutions in the market of protective coatings. The proposed materials have a high tolerance to the degree of surface preparation, compatibility with old protective systems, as well as low levels of internal stresses arising in the repair layer of coating, which significantly reduces the risk of pulling off the old protective coatings after repair.


2019 ◽  
Vol 7 (11) ◽  
pp. 401 ◽  
Author(s):  
Zhaohui Hong ◽  
Dengfeng Fu ◽  
Wenbin Liu ◽  
Zefeng Zhou ◽  
Yue Yan ◽  
...  

Subsea pipelines are commonly employed in the offshore oil and gas industry to transport high-pressure and high-temperature (HPHT) hydrocarbons. The phenomenon of pipeline walking is a topic that has drawn a great deal of attention, and is related to the on-bottom stability of the pipeline, such as directional accumulation with respect to axial movement, which can threaten the security of the entire pipeline system. An accurate assessment of pipeline walking is therefore necessary for offshore pipeline design. This paper reports a comprehensive suite of numerical analyses investigating the performance of pipeline walking, with a focus on the effect of increasing axial soil resistance on walking rates. Three walking-driven modes (steel catenary riser (SCR) tension, downslope, and thermal transient) are considered, covering a wide range of influential parameters. The variation in walking rate with respect to the effect of increased soil friction is well reflected in the development of the effective axial force (EAF) profile. A method based on the previous analytical solution is proposed for predicting the accumulated walking rates throughout the entire service life, where the concept of equivalent soil friction is adopted.


RSC Advances ◽  
2019 ◽  
Vol 9 (58) ◽  
pp. 33733-33746
Author(s):  
Zhifeng Luo ◽  
Nanlin Zhang ◽  
Liqiang Zhao ◽  
Lin Wu ◽  
Pingli Liu ◽  
...  

Oil and gas exploration and development extends from medium-low temperatures to high and ultra-high temperatures with the development of the oil and gas industry.


2020 ◽  
Vol 175 ◽  
pp. 13029
Author(s):  
Denis Ushakov ◽  
Oleg Patlasov

Paper analyzes the prospects of biofuels second and third generation in the structure of the global energy balance, demonstrates a sharp decline in oil and gas revenues in the Russian budget, describes advantages and disadvantages of biodiesel and bioethanol production. The connection between the growth of Russia’s export potential in terms of hydrocarbon products processing with EU standards implementation has been proved. The problems of the realization of programs on the oxygenate technologies development in the Union State of Russia-Belarus were revealed. The capacity of the market of 3-4 generations fuel with using non-food raw materials and various types of biomass was estimated. Was proved that at a high level of growth in business value and profitability of production there are incentives to organize deep processing in Russia’s hydrocarbon production. It is proved that the oil and gas industry in a creative economy should increase its science intensity and depth of raw materials processing, including ones in related industries.


2013 ◽  
Vol 53 (1) ◽  
pp. 209
Author(s):  
Inge Alme ◽  
Angel Casal ◽  
Trygve Leinum ◽  
Helge Flesland

The BOP is a critical safety system of an offshore drilling rig, as shown in the 2010 Macondo accident. A challenge for the oil and gas industry is to decide what to do when the BOP is failing. Pulling the BOP to the surface during operations for inspection and testing is a costly and timely operation. Many of the potential failures are not critical to overall safety as multiple levels of redundancy are often available. Scandpower and Moduspec, both subsidiaries of Lloyd’s Register, have developed a BOP risk model that will assist the industry make the pull or no pull decisions. Scandpower’s proprietary software RiskSpectrum is used for the modelling. This software is used for equivalent decision support in the nuclear power industry, where the risk levels of total nuclear power plants are monitored live by operators in the control rooms. By modelling existing BOPs and their submerged control systems, and using risk monitor software for keeping track on the status of the BOP subsystems and components, the industry is able to define the real-time operational risk level the BOP is operating at. It, therefore, allows the inclusion for sensitivity modelling with possible faulty components factored in the model. The main task of the risk model is to guide and support energy companies and regulators in the decision process when considering whether to pull the BOP for repairs. Moreover, it will help the communication with the regulators, since the basis for the decisions are more traceable and easier to follow for a third party.


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