Study of impact of scratch size and location on stress-strain state of flat cover of separator hatch

2021 ◽  
Author(s):  
Aleksey Rubtsov ◽  
Veronika Gracheva ◽  
Petr Kulakov ◽  
Zinur Mukhametzyanov ◽  
Vitaliy Afanasenko
2021 ◽  
Vol 346 ◽  
pp. 03096
Author(s):  
Aleksey Rubtsov ◽  
Zinur Mukhametzyanov ◽  
Petr Kulakov ◽  
Veronika Gracheva

Defects of mechanical origin are quite often found on the structural elements of the devices of the production facilities of the fuel and energy complex. One of the most common mechanical defects is scratches and hairlines on the outer surface of the structural elements. The current regulatory and technical documentation establishes standards for the rejection of defects of various types, which provide for the decommissioning of objects with unacceptable defects for repair or subsequent dismantling. However, in most cases, mechanical defects such as scratches are within acceptable sizes and do not have a decisive effect on the life, reliability and safe operation of vessels and apparatus. However, the presence of such defects can change the stress-strain state of the object to a more unfavorable side, and therefore accelerate the process of accumulating damage at points of concentration of increased stresses. Subsequently, places with a concentration of increased voltages under certain operating conditions can be sources of premature destruction of the element and failure of the object as a whole. Therefore, the actual work is the simulation of the stress-strain state of the flat manhole cover with a scratch, having a different arrangement. In this work, the stress-strain state of the flat manhole cover is examined depending on the location of the scratch on it at a different angle relative to the vertical axis of symmetry of the cover.


Author(s):  
А. Г. Гребеников ◽  
И. В. Малков ◽  
В. А. Урбанович ◽  
Н. И. Москаленко ◽  
Д. С. Колодийчик

The analysis of the design and technological features of the tail boom (ТB) of a helicopter made of polymer composite materials (PCM) is carried out.Three structural and technological concepts are distinguished - semi-monocoque (reinforced metal structure), monocoque (three-layer structure) and mesh-type structure. The high weight and economic efficiency of mesh structures is shown, which allows them to be used in aerospace engineering. The physicomechanical characteristics of the network structures are estimated and their uniqueness is shown. The use of mesh structures can reduce the weight of the product by a factor of two or more.The stress-strain state (SSS) of the proposed tail boom design is determined. The analysis of methods for calculating the characteristics of the total SSS of conical mesh shells is carried out. The design of the tail boom is presented, the design diagram of the tail boom of the transport category rotorcraft is developed. A finite element model was created using the Siemens NX 7.5 system. The calculation of the stress-strain state (SSS) of the HC of the helicopter was carried out on the basis of the developed structural scheme using the Advanced Simulation module of the Siemens NX 7.5 system. The main zones of probable fatigue failure of tail booms are determined. Finite Element Analysis (FEA) provides a theoretical basis for design decisions.Shown is the effect of the type of technological process selected for the production of the tail boom on the strength of the HB structure. The stability of the characteristics of the PCM tail boom largely depends on the extent to which its design is suitable for the use of mechanized and automated production processes.A method for the manufacture of a helicopter tail boom from PCM by the automated winding method is proposed. A variant of computer modeling of the tail boom of a mesh structure made of PCM is shown.The automated winding technology can be recommended for implementation in the design of the composite tail boom of the Mi-2 and Mi-8 helicopters.


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