The agglomeration process is one of the complex, multidimensional technological processes; it takes place under conditions of a large number of disturbing influences. As a result, the amount of return during sintering reaches 40-50%. The work is devoted to the development of a mathematical model capable of predicting and controlling the sintering point based on real-time data. As the main parameters for the construction of predictive models, data measured in real time were used – the temperature in the vacuum chambers and the gas velocity determined through the measured pressure (rarefaction) in the vacuum chambers. This paper describes the methodology and basic algorithms for modeling agglomeration processes, starting from the ingress of the charge into the sinter machine and ending with the production of a suitable agglomerate. The obtained curves of the developed mathematical model of temperature in vacuum chambers served as the basis for testing the forecast model based on the use of the theory of gray systems and the optimization algorithm of the "swarm of particles". Based on the developed mathematical model, a system for predicting the sintering point is constructed, which is the basis for determining the quality of the agglomerate, which will reduce the return volume during sintering. The general structure of the sinter control system based on a dynamic predictive model is also proposed. The practical significance of the developed predictive model based on the theory of gray systems is as follows: - forecast of the sintering point value of the agglomerate and synthesis of the control action based on the forecast; - the algorithm for constructing a mathematical model of the forecast can be used for any process that has the character of a "gray exponential law".
Analysis of the Effect of Ventilation Bars on the Packing Structure of Sinter Bed by DEM Simulation