Replacement of brake master cylinder spring by compliant mechanism – A topology optimization approach

2020 ◽  
Author(s):  
Yuvaraja Subramani ◽  
Arunkumar Gopal ◽  
K. Vijay ◽  
S. Vignesh
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanism ◽  
Optimization Approach ◽  
Master Cylinder

B-Spline Based Robust Topology Optimization

2015 ◽  
Author(s):  
Yu Gu ◽  
Xiaoping Qian
Keyword(s):  
Topology Optimization ◽  
Optimization Problems ◽  
Compliant Mechanism ◽  
Analytical Description ◽  
Minimal Length ◽  
Optimization Approach ◽  
Material Density ◽  
B Spline ◽  
B Splines ◽  
Robust Formulation

In this paper, we present an extension of the B-spline based density representation to a robust formulation of topology optimization. In our B-spline based topology optimization approach, we use separate representations for material density distribution and analysis. B-splines are used as a representation of density and the usual finite elements are used for analysis. The density undergoes a Heaviside projection to reduce the grayness in the optimized structures. To ensure minimal length control so the resulting designs are robust with respect to manufacturing imprecision, we adopt a three-structure formulation during the optimization. That is, dilated, intermediate and eroded designs are used in the optimization formulation. We give an analytical description of minimal length of features in optimized designs. Numerical examples have been implemented on three common topology optimization problems: minimal compliance, heat conduction and compliant mechanism. They demonstrate that the proposed approach is effective in generating designs with crisp black/white transition and is accurate in minimal length control.

Design of Compliant Mechanisms for Amplification of Induced Strain Actuators

1999 ◽  
Author(s):  
Shawn Canfield ◽  
Mary I. Frecker
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Design Procedure ◽  
Computation Time ◽  
Mechanical Efficiency ◽  
Optimality Criteria ◽  
Optimization Approach ◽  
Detail Design ◽  
Problem Formulations

Abstract The focus of this paper is on designing compliant mechanism amplifiers for piezoelectric actuators using a topology optimization approach. Two optimization formulations are developed: one in which the overall stroke amplification or geometric advantage (GA) is maximized, and another where the mechanical efficiency (ME) of the amplifier is maximized. Two solution strategies are used, Sequential Linear Programming (SLP) and an Optimality Criteria method, and results are compared with respect to computation time and mechanism performance. Design examples illustrate the characteristics of both problem formulations, and physical prototypes have been fabricated as proof of concept. An automated detail design procedure has also been developed which allows the topology optimization results obtained in MATLAB to be directly translated into a neutral 3-D solid geometry format for import into other CAE programs.

Compliant Mechanism Design Through Topology Optimization Using Pseudo-Rigid-Body Models

2016 ◽  
Author(s):  
Venkatasubramanian Kalpathy Venkiteswaran ◽  
Omer Anil Turkkan ◽  
Hai-Jun Su
Keyword(s):  
Finite Element ◽  
Topology Optimization ◽  
Rigid Body ◽  
Finite Element Methods ◽  
Compliant Mechanism ◽  
Beam Theory ◽  
Deformation Analysis ◽  
Optimization Approach ◽  
Algebraic Equations ◽  
Kinematic Loops

The initial design of compliant mechanisms for a specific application can be a challenging task. This paper introduces a topology optimization approach for planar mechanisms based on graph theory. It utilizes pseudo-rigid-body models, which allow the kinetostatic equations to be represented as nonlinear algebraic equations. This reduces the complexity of the system compared to beam theory or finite element methods, and has the ability to incorporate large deformations. Integer variables are used for developing the adjacency matrix, which is optimized by a genetic algorithm. Dynamic penalty functions describe the general and case-specific constraints. A symmetric 3R model is used to represent the beams in the mechanism. The design space is divided into rectangular segments while kinematic and static equations are derived using kinematic loops. The effectiveness of the approach is demonstrated with the example of an inverter mechanism. The results are compared against finite element methods to prove the validity of the new model as well as the accuracy of the approach outlined here. Future implementations of this method will include stress and deformation analysis and also introduce multi-material designs using different pseudo-rigid-body models.

An Evolutionary Multi-Objective Optimization Approach to the Topology Optimization of Auxetic Structures

2002 ◽  
Author(s):  
Ashraf O. Nassef
Keyword(s):  
Topology Optimization ◽  
Elastic Modulus ◽  
Finite Elements ◽  
Multiobjective Optimization ◽  
Poisson Ratio ◽  
Optimization Approach ◽  
Multi Objective Optimization ◽  
Finite Elements Analysis ◽  
Multi Objective ◽  
Auxetic Structures

Auxetic structures are ones, which exhibit an in-plane negative Poisson ratio behavior. Such structures can be obtained by specially designed honeycombs or by specially designed composites. The design of such honeycombs and composites has been tackled using a combination of optimization and finite elements analysis. Since, there is a tradeoff between the Poisson ratio of such structures and their elastic modulus, it might not be possible to attain a desired value for both properties simultaneously. The presented work approaches the problem using evolutionary multiobjective optimization to produce several designs rather than one. The algorithm provides the designs that lie on the tradeoff frontier between both properties.

scholarly journals A new stress-based topology optimization approach for finding flexible structures

2021 ◽  
Author(s):  
Martin Noack ◽  
Arnold Kühhorn ◽  
Markus Kober ◽  
Matthias Firl
Keyword(s):  
Topology Optimization ◽  
Stress State ◽  
Design Space ◽  
Flexible Structures ◽  
Optimization Approach ◽  
Principal Stresses ◽  
Output Displacement ◽  
Design Concepts ◽  
Flexible Designs ◽  
Gauss Points

AbstractThis paper presents a new FE-based stress-related topology optimization approach for finding bending governed flexible designs. Thereby, the knowledge about an output displacement or force as well as the detailed mounting position is not necessary for the application. The newly developed objective function makes use of the varying stress distribution in the cross section of flexible structures. Hence, each element of the design space must be evaluated with respect to its stress state. Therefore, the method prefers elements experiencing a bending or shear load over elements which are mainly subjected to membrane stresses. In order to determine the stress state of the elements, we use the principal stresses at the Gauss points. For demonstrating the feasibility of the new topology optimization approach, three academic examples are presented and discussed. As a result, the developed sensitivity-based algorithm is able to find usable flexible design concepts with a nearly discrete 0 − 1 density distribution for these examples.

Piezoelectric Actuator Performance Metrics and Relation to Compliant Mechanism Design

2001 ◽  
Author(s):  
Hima Maddisetty ◽  
Mary Frecker
Keyword(s):  
Topology Optimization ◽  
Performance Metrics ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Mechanical Efficiency ◽  
High Energy ◽  
High Energy Density ◽  
High Bandwidth ◽  
Compliant Mechanism Design ◽  
Actuator Performance

Abstract Piezoceramic actuators have gained widespread use due to their desirable qualities of high force, high bandwidth, and high energy density. Compliant mechanisms can be designed for maximum stroke amplification of piezoceramic actuators using topology optimization. In this paper, the mechanical efficiency and other performance metrics of such compliant mechanism/actuator systems are studied. Various definitions of efficiency and other performance metrics of actuators with amplification mechanisms from the literature are reviewed. These metrics are then applied to two compliant mechanism example problems and the effect of the stiffness of the external load is investigated.

Synthesis and Numerical Analysis of Compliant devices – A Topology Optimization Approach for Mechanisms and Robotic Systems

2021 ◽  
Author(s):  
Premanand Sathyanarayanamurthi ◽  
ARUNKUMAR GOPAL
Keyword(s):  
Topology Optimization ◽  
Optimization Design ◽  
Rectangular Domain ◽  
Dynamic State ◽  
Optimization Approach ◽  
Design And Development ◽  
Design Synthesis ◽  
Final Destination ◽  
Prototype Development ◽  
External Forces

Abstract The Topology Optimization design invariably shall be used in various applications like Aerojet designs, Aircraft Engineering designs and innovative systems for improving the efficiency of structure. The paper emphasizes more on general Topology Optimization design for a rectangular domain. The domain numerically analyzed with defined geometry setting and defined boundary conditions for finding the Stress and displacement. In this Topology Optimization Design synthesis, the result is suitable volume and mass reduction in the Aerojet application parts which further can be taken for Prototype development in 3D printing and experimentally test with safety characteristics and compares Objective functions chosen for design and development. The design can be used for other various automotive and aerospace devices based on deformation level and application of external forces. The Final destination of this design and development ends with passing Fatigue Endurance test cycle test pass condition in Aerojet and automotive vehicles in static and dynamic state.

scholarly journals Topology Optimization of Deformable Bodies with Linear Dynamic Impact and Frictionless Contact Condition

2021 ◽  
Vol 11 (22) ◽  
pp. 10518
Author(s):  
Gil-Eon Jeong
Keyword(s):  
Topology Optimization ◽  
Optimization Approach ◽  
Dynamic Impact ◽  
Frictionless Contact ◽  
Linear Dynamic ◽  
Highly Nonlinear ◽  
Simple Part ◽  
Deformable Bodies ◽  
Increasing Demand ◽  
The Impact

There has been an increasing demand for the design of an optimum topological layout in several engineering fields for a simple part, along with a system that considers the relative behaviors between adjacent parts. This paper presents a method of designing an optimum topological layout to achieve a linear dynamic impact and frictionless contact conditions in which relative behaviors can be observed between adjacent deformable parts. The solid isotropic method with penalization (SIMP) method is used with an appropriate filtering scheme to obtain an optimum topological layout. The condensed mortar method is used to handle the non-matching interface, which inevitably occurs in the impact and contact regions, since it can easily apply the existing well-known topology optimization approach even in the presence of a non-matching interface. The validity of the proposed method is verified through a numerical example. In the future, the proposed optimization approach will be applied to more general and highly nonlinear non-matching interface problems, such as friction contact and multi-physics problems.

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