The impact of heterogeneous pin based micro-structures on flow dynamics and heat transfer in micro-scale heat exchangers

2020 ◽  
Vol 32 (5) ◽  
pp. 052007
Author(s):  
Mohammad Zargartalebi ◽  
Anne M. Benneker ◽  
Jalel Azaiez
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Flow Dynamics ◽  
Micro Scale ◽  
Micro Structures ◽  
The Impact

scholarly journals Efficiency Improvement of Miniaturized Heat Exchangers

Fluids ◽  
2021 ◽  
Vol 6 (1) ◽  
pp. 25
Author(s):  
Iris Gerken ◽  
Thomas Wetzel ◽  
Jürgen J. Brandner
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Assessment Method ◽  
Flow Path ◽  
Transfer Enhancement ◽  
Pressure Losses ◽  
Pin Fin ◽  
Additional Pressure ◽  
The Impact

Micro heat exchangers have been revealed to be efficient devices for improved heat transfer due to short heat transfer distances and increased surface-to-volume ratios. Further augmentation of the heat transfer behaviour within microstructured devices can be achieved with heat transfer enhancement techniques, and more precisely for this study, with passive enhancement techniques. Pin fin geometries influence the flow path and, therefore, were chosen as the option for further improvement of the heat transfer performance. The augmentation of heat transfer with micro heat exchangers was performed with the consideration of an improved heat transfer behaviour, and with additional pressure losses due to the change of flow path (pin fin geometries). To capture the impact of the heat transfer, as well as the impact of additional pressure losses, an assessment method should be considered. The overall exergy loss method can be applied to micro heat exchangers, and serves as a simple assessment for characterization. Experimental investigations with micro heat exchanger structures were performed to evaluate the assessment method and its importance. The heat transfer enhancement was experimentally investigated with microstructured pin fin geometries to understand the impact on pressure loss behaviour with air.

Design and testing of energy-efficient heat exchangers for Newtonian and non-Newtonian fluids – A review

2021 ◽  
pp. 095765092110470
Author(s):  
Jayesh P ◽  
Mukkamala Y ◽  
Bibin John
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Enhancement ◽  
Heat Exchangers ◽  
Internal Surface ◽  
Surface Modifications ◽  
Newtonian Fluids ◽  
Tube Surface ◽  
Pumping Power ◽  
Transfer Enhancement ◽  
The Impact

Heat transfer enhancement, pumping power and weight minimization in enhanced heat exchangers has long been achieved by deploying tubes with internal surface modifications like microgrooves, ribs, fins, knurls, and dimples with and without tube inserts. This article presents a very extensive review of experimental and computational studies on heat transfer enhancement, which covers convectional and unconventional working fluids under different fluid flow conditions. Compound augmentation with tube surface modifications and inserts has yielded enhancements in the overall heat transfer coefficient of over 116% in the fully developed turbulent flow regime. Exotic fluids like nano-coolants deployed in spiral grooved mircofin tubes yielded 196% enhancement in tube side heat transfer rate for concentrations as low as 0.5% by volume, while the thermal efficiency index measuring the overall enhancement in relation to the pumping power was 75%. However, reviews that address the combined effect of unconventional fluids, surface modifications and tube inserts on the overall thermo-hydraulic performance of annular heat exchangers seem to be limited. Further, nano-coolants aren’t frequently used in the process industry. The goal of this study is to document and evaluate the impact of cost-effective and energy-saving passive enhancement techniques such as tube surface modifications, tube inserts, and annular enhancement techniques on annular heat exchangers used in the process industries with Newtonian and non-Newtonian fluids. This review should be useful to engineers, academics and medical professionals working with non-Newtonian fluids and enhanced heat exchangers.

A comprehensive survey on utilization of hybrid nanofluid in plate heat exchanger with various number of plates

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Faraz Afshari ◽  
Azim Doğuş Tuncer ◽  
Adnan Sözen ◽  
Halil Ibrahim Variyenli ◽  
Ataollah Khanlari ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Flow Behavior ◽  
Plate Heat Exchanger ◽  
Single Type ◽  
Hybrid Nanofluid ◽  
Content Type ◽  
Plate Heat ◽  
The Impact

Purpose Using suspended nanoparticles in the base fluid is known as one of the most efficient ways for heat transfer augmentation and improving the thermal efficiency of various heat exchangers. Different types of nanofluids are available and used in different applications. The main purpose of this study is to investigate the effects of using hybrid nanofluid and number of plates on the performance of plate heat exchanger. In this study, TiO2/water single nanofluid and TiO2-Al2O3/water hybrid nanofluid with 1% particle weight ratio have been used to prepare hybrid nanofluid to use in plate type heat exchangers with three various number of plates including 8, 12 and 16. Design/methodology/approach The experiments have been conducted with the aim of examining the impact of plates number and used nanofluids on heat transfer enhancement. The performance tests have been done at 40°C, 45°C, 50°C and 55°C set outlet temperatures and in five various Reynolds numbers between 1,600 and 3,800. Also, numerical simulation has been applied to verify the heat and flow behavior inside the heat exchangers. Findings The results indicated that using both nanofluids raised the thermal performance of all tested exchangers which have a various number of plates. While the major outcomes of this study showed that TiO2-Al2O3/water hybrid nanofluid has priority when compared to TiO2/water single type nanofluid. Utilization of TiO2-Al2O3/water nanofluid led to obtaining an average improvement of 7.5%, 9.6% and 12.3% in heat transfer of heat exchangers with 8, 12 and 16 plates, respectively. Originality/value In the present work, experimental and numerical analyzes have been conducted to investigate the influence of using TiO2-Al2O3/water hybrid nanofluid in various plate heat exchangers. The attained findings showed successful utilization of TiO2-Al2O3/water nanofluid. Based on the obtained results increasing the number of plates in the heat exchanger caused to obtain more increment by using both types of nanofluids.

The Impact of Fin Deformation on Condensation Heat Transfer Coefficients in Internally Grooved Tubes

2013 ◽  
Author(s):  
Sunil Mehendale
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Thermal Contact ◽  
Heat Pumps ◽  
Condensation Heat Transfer ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Condensing Heat Transfer ◽  
The Impact ◽  
Tube Expansion

In HVACR equipment, internally enhanced round tube (microfin) designs such as axial, cross-grooved, helical, and herringbone are commonly used to enhance the boiling and condensing performance of evaporators, condensers, and heat pumps. Typically, such tubes are mechanically expanded by a mandrel into a fin pack to create an interference fit between the tube outside surface and the fin collar to minimize the thermal contact resistance between tube and fin. However, during this expansion process, the internal enhancements undergo varying amounts of deformation, which degrades the in-tube thermal performance. Extensive data on condensing heat transfer coefficients in microfin tubes have been reported in the open literature. However, researchers have seldom used expanded tubes to acquire and report such data. Hence, it is always questionable to use such pristine tube data for designing heat exchangers and HVACR systems. Furthermore, the HVACR industry has been experiencing steeply rising copper costs, and this trend is expected to continue in coming years. So, many equipment manufacturers and suppliers are actively converting tubes from copper to aluminum. However, because of appreciable differences between the material properties of aluminum and copper, as well as other manufacturing variables, such as mandrel dimensions, lubricant used, etc., tube expansion typically deforms aluminum fins more than copper fins. Based on an analysis of the surface area changes arising from tube expansion, and an assessment of the best extant in-tube condensation heat transfer correlations, this work proposes a method of estimating the impact of tube expansion on in-tube condensation heat transfer. The analysis leads to certain interesting and useful findings correlating fin geometry and in-tube condensation thermal resistance. This method can then be applied to more realistically design HVACR heat exchangers and systems.

scholarly journals Condensation of refrigerant R407C in multiport minichannel section

2016 ◽  
Vol 37 (4) ◽  
pp. 3-18
Author(s):  
Tadeusz Bohdal ◽  
Henryk Charun ◽  
Małgorzata Sikora
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Flow Resistance ◽  
State Of The Art ◽  
Condensation Process ◽  
Test Results ◽  
Pressure Drops ◽  
The Impact ◽  
Made In

AbstractAnalysis of the state of-the-art in research of refrigerant condensation in miniature heat exchangers, so-called multiports, was made. Results of refrigerant R407C condensation in a mini condenser made in the form of two bundles of tubular minichannels from stainless steel with an inside diameter 0.64 mm and length 100 mm have been presented. Two exchangers consisted of four minichannels and 8 minichannels have been investigated. The values of average heat transfer coefficient and frictional pressure drops throughout the condensation process were designated. The impact of the vapor quality of refrigerant and the mass flux density on the intensity of heat transfer and flow resistance were illustrated. A comparative analysis of test results for various refrigerants in both mini heat exchangers were made.

Heat Transfer Augmentation by Ion Injection in an Annular Duct

Volume 3 ◽  
2004 ◽  
Author(s):  
Walter Grassi ◽  
Daniele Testi
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Charged Particles ◽  
Outer Wall ◽  
Heated Wall ◽  
Dynamic Effects ◽  
Compact Heat Exchangers ◽  
Micro Scale ◽  
Heat Transfer Augmentation ◽  
Ion Injection

The thermofluid dynamic effects of ion injection from sharp metallic points added perpendicularly to the inner wire of a short horizontal annulus were experimentally investigated. A dielectric liquid (FC-72 by 3M) was weakly forced to flow in the duct, which was uniformly heated on the outer wall. A d.c. voltage as high as 22 kV was applied to the inner electrode, while the heated wall was grounded. Both the laminar and the turbulent mixed convection regimes were obtained, varying the imposed flow rate. Once an electric field is applied, the flow is dramatically modified by the jets of charged particles, which transfer their momentum to the neutral adjacent ones. Different injection strengths were obtained on the emitters, because the shape of the point tips was not controlled at the micro-scale. Nusselt number distributions were obtained azimuthally and longitudinally, monitoring the wall temperatures. In all cases, heat transfer turned out greatly enhanced in the proximity of the emitters, without a significant increase in pressure drop through the test section and with a negligible Joule heating, making this technique very attractive for application in compact heat exchangers.

scholarly journals Numerical Investigation on the Optimum Thermal Design of the Shape and Geometric Parameters of Microchannel Heat Exchangers with Cavities

Micromachines ◽  
2020 ◽  
Vol 11 (8) ◽  
pp. 721
Author(s):  
Haiwang Li ◽  
Yujia Li ◽  
Binghuan Huang ◽  
Tiantong Xu
Keyword(s):  
Heat Transfer ◽  
Thermal Performance ◽  
Heat Exchangers ◽  
Flow Resistance ◽  
Stokes Equations ◽  
Geometric Parameters ◽  
Thermal Design ◽  
Low Flow ◽  
High Heat Transfer ◽  
The Impact

Due to the large surface-area-to-volume ratio, microchannel heat exchangers have a higher heat transfer rate compared with traditional scale heat exchangers. In this study, the optimum microchannel cavity with high heat transfer and low flow resistance is designed to further improve microchannel exchangers’ thermal performance. A three-dimensional laminar flow model, consisting of Navier–Stokes equations and an energy conservation equation is solved and the conjugate heat transfer between the silicon basement and deionized water is taken into consideration. The impact of the shape, aspect ratio, size and spacing of the cavity on the thermal performance of microchannel exchangers are numerically investigated, respectively. The results indicated that the cavity on the sidewall can enhance heat transfer and reduce flow resistance simultaneously, and cavities with a relatively small expansion angle and streamlined edge could enhance thermal performance the most. Based on the conclusions, a new cavity shape is proposed, and the simulation results verify its excellent thermal performance as expected. Furthermore, investigation is performed to figure out the optimum design of the new cavity and the optimal geometric parameters of the cavity under different flow conditions have been obtained in principle for microchannel exchangers’ design.

Simulation of Two-Phase Flow and Heat Transfer in Mini- and Micro-Channels for Concentrating Photovoltaics Cooling

2011 ◽  
Author(s):  
Devin Pellicone ◽  
Alfonso Ortega ◽  
Marcelo del Valle ◽  
Steven Schon
Keyword(s):  
Heat Transfer ◽  
Heat Exchangers ◽  
Single Phase ◽  
Phase Flow ◽  
Transfer Coefficients ◽  
Two Phase ◽  
Micro Scale ◽  
Heat Transfer Coefficients ◽  
Flow And Heat Transfer ◽  
Micro Channels

Advances in concentrating photovoltaics technology have generated a need for more effective thermal management techniques. Research in photovoltaics has shown that there is a more than 50% decrease in PV cell efficiency when operating temperatures approach 60°C. It is estimated that a waste heat load in excess of 500 W/cm2 will need to be dissipated at a solar concentration of 10,000 suns. Mini- and micro-scale heat exchangers provide the means for large heat transfer coefficients with single phase flow due to the inverse proportionality of Nusselt number with respect to the hydraulic diameter. For very high heat flux situations, single phase forced convection in micro-channels may not be sufficient and hence convective flow boiling in small scale heat exchangers has gained wider scrutiny due to the much higher achievable heat transfer coefficients due to latent heat of vaporization and convective boiling. The purpose of this investigation is to explore a practical and accurate modeling approach for simulating multiphase flow and heat transfer in mini- and micro-channel heat exchangers. The work is specifically aimed at providing a modeling tool to assist in the design of a mini/micro-scale stacked heat exchanger to operate in the boiling regime. The flow side energy and momentum equations have been implemented using a one-dimensional homogeneous approach, with local heat transfer coefficients and friction factors supplied by literature correlations. The channel flow solver has been implemented in MATLAB™ and embedded within the COMSOL™ FEM solver which is used to model the solid side conduction problem. The COMSOL environment allows for parameterization of design variables leading to a fully customizable model of a two-phase heat exchanger.

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