scholarly journals Cutting performance of micro-textured PCBN tool

2021 ◽  
Vol 4 (2) ◽  
pp. 023004
Author(s):  
Lin Fan ◽  
Zilong Deng ◽  
Xingjun Gao ◽  
Yang He
Keyword(s):  
Cutting Performance ◽  
Pcbn Tool

Performance Investigation for Precision Mold Turning by PCBN Tool

2009 ◽  
Vol 83-86 ◽  
pp. 746-755
Author(s):  
Shen Yung Lin ◽  
C.C. Tang ◽  
J.C. Shih ◽  
S.S. Chi
Keyword(s):  
Neural Network ◽  
Surface Roughness ◽  
Tool Wear ◽  
Cutting Temperature ◽  
Cutting Speed ◽  
Cutting Performance ◽  
Assessment Model ◽  
Depth Of Cut ◽  
Measuring Instruments ◽  
Pcbn Tool

In order to ascertain the superior characteristics of PCBN tool for hardened material machining, to promote the cutting performance and efficiency of a mold manufacturing, to investigate the wear mechanism of the cutting tool, and to investigate the dimensional accuracy and surface finish of the machined molds, SKD11 die steel and the polycrystalline cubic boron nitride are used as the workpiece and tool materials, respectively, in this study for turning experiments. After some proper surface layers removed from the workpiece in the experiment, the tool wear was measured through the toolmaker’s microscope and the roughness of the machined surface was measured by the roughness measuring instruments. So that, the associated sampling data prepared for training pattern of a neural network can be obtained. Besides, the noise-mediator was used to detect cutting noise during each surface layer removal for the cutting performance judgment in the machining processes additionally. An assessment model of cutting process is thus developed using a neural network system if the reliable and sufficient data is taken from the experiments. Based on the developed neural network, the complicated relationships between the cutting parameters (cutting speed, depth of cut and feed rate) and the cutting performance (surface roughness, tool wear and cutting temperature) can be clearly clarified. The best surface roughness of 0.29μm Ra is obtained from these experiments under the cutting conditions of d =0.2mm, f =0.05mm/rev and V=120m/min. This surface quality is equivalent to the manufacturing process of chemical-mechanical polishing (CMP), and the surface roughness of 0.2~0.5μm Ra may be attained by CMP. The CMP is always applied to high precision surface processing such as the valve piping and connector components in semiconductor/LED manufacturing.

scholarly journals Cutting Performance and Wear/Damage Characteristics of PCBN Tool in Hard Milling

2019 ◽  
Vol 9 (4) ◽  
pp. 772 ◽  
Author(s):  
Haining Gao ◽  
Xianli Liu ◽  
Zhitao Chen
Keyword(s):  
High Speed ◽  
Failure Modes ◽  
Cutting Temperature ◽  
Hardened Steel ◽  
Cutting Performance ◽  
Machining Process ◽  
High Rate ◽  
Pcbn Tool ◽  
Damage Characteristics ◽  
Wear Damage

In the intermittent machining of hardened steel for the die and mold industry, determining how to reduce the wear of PCBN (Polycrystalline Cubic Boron Nitride) tools and improve their machining efficiency and quality is an important subject. This study investigated the intermittent machining of hardened steel (Cr12MoV, 59HRC (Rockwell hardness)) using uncoated PCBN tools to determine the cutting performance (cutting force, chip morphology, surface quality, tool life, cutting temperature) and the wear/damage characteristics of the tools. The results showed that the cutting performance of a PCBN tool was better than that of a cemented carbide tool. The wear mechanism on the PCBN tool flank was diffusion wear, adhesive wear, and oxidation wear. The main failure modes of the PCBN tool in the machining process of hardened steel at low speed were tool micro-chipping, the conchoidal damage of the rake face, and the larger damaged area of the flank face. The main failure modes of the PCBN tool in the machining process of hardened steel at high speed were flank wear and high-rate fatigue damage.

STRENX 700CR

Alloy Digest ◽  
2018 ◽  
Vol 67 (8) ◽  
Keyword(s):  
Yield Strength ◽  
Physical Properties ◽  
Structural Steel ◽  
Tensile Properties ◽  
Cutting Performance ◽  
Cold Forming ◽  
Cold Rolled ◽  
Minimum Yield

Abstract Strenx 700 CR is a cold-rolled structural steel with a minimum yield strength of 700 MPa (102 ksi) used to produce stronger and lighter structures. Strenx 700 CR has good cold forming, welding, and cutting performance. This datasheet provides information on composition, physical properties, and tensile properties. It also includes information on surface qualities as well as joining. Filing Code: SA-819. Producer or source: SSAB Swedish Steel Inc..

Preparation of WC-TiC-Ni3Al-CaF2 functionally graded self-lubricating tool material by microwave sintering and its cutting performance

2020 ◽  
Vol 39 (1) ◽  
pp. 45-53 ◽  
Author(s):  
Siwen Tang ◽  
Rui Wang ◽  
Pengfei Liu ◽  
Qiulin Niu ◽  
Guoqing Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
High Temperature ◽  
Microwave Heating ◽  
Cutting Performance ◽  
Conventional Heating ◽  
Hard Alloys ◽  
Dry Cutting ◽  
Temperature Oxidation ◽  
Lubricating Material ◽  
Heating Technology

AbstractWith the concern of the environment, green dry cutting technology is getting more and more attention and self-lubricating tool technology plays an important role in dry cutting. Due to the demand for high temperature performance of tools during dry cutting process, cemented carbide with Ni3Al as the binder phase has received extensive attention due to its excellent high temperature strength and high temperature oxidation resistance. In this paper, WC-TiC-Ni3Al-CaF2 graded self-lubricating material and tools were prepared by microwave heating method, and its microstructure, mechanical properties and cutting performance were studied. Results show that gradient self-lubricating material can be quickly prepared by microwave heating technology, and the strength is equivalent to that of conventional heating technology. CaF2 not only plays a role in self-lubrication, but also refines the grain of the material. A reasonable gradient design can improve the mechanical properties of the material. When the gradient distribution exponent is n1 = 2, the material has high mechanical properties. Cutting experiments show that the WC-TiC-Ni3Al-CaF2 functional gradient self-lubricating tool has better cutting performance than the homogeneous WC-TiC-Ni3Al hard alloys.

Wear resistance and cutting performance of high-speed steel ball nose end mills related to the initial state of tool surface

Wear ◽  
2021 ◽  
Vol 472-473 ◽  
pp. 203711
Author(s):  
A.S. Chaus ◽  
M.V. Sitkevich ◽  
P. Pokorný ◽  
M. Sahul ◽  
M. Haršáni ◽  
...  
Keyword(s):  
Wear Resistance ◽  
High Speed ◽  
High Speed Steel ◽  
Steel Ball ◽  
Cutting Performance ◽  
Initial State ◽  
Tool Surface ◽  
End Mills

Experimental Study on Turning Nickel-Based Superalloy GH4033 with Coated Cemented Carbide Tools

2014 ◽  
Vol 800-801 ◽  
pp. 191-196
Author(s):  
Bin Zhao ◽  
Han Lian Liu ◽  
Chuan Zhen Huang ◽  
Bin Zou ◽  
Hong Tao Zhu
Keyword(s):  
Surface Roughness ◽  
Tool Life ◽  
Failure Modes ◽  
Flank Wear ◽  
Cutting Performance ◽  
Cemented Carbide ◽  
Nickel Based Superalloy ◽  
Coated Tool ◽  
Optimal Cutting Parameters ◽  
Coated Cemented Carbide

The nickel-based superalloy GH4033 is one of the difficult-to-cut materials. In order to investigate the machinability of GH4033, the tool cutting performance, tool failure modes, tool life and the relationships between surface roughness and tool flank wear were studied by using different coated cemented carbide cutting tools under dry cutting. Aiming at the amount of metal removal combining with the tool life and surface quality, the better cutting tool coating type and optimal cutting parameters were obtained through the orthogonal experiments. The results showed that the cutting performance of TiCN coated tool (GC4235) was better than that of TiAlN coated tool (JC450V). With these two kinds of tools, the machined surface roughness decreased to a minimum value and then increased with the increase of flank wear. When cutting GH4033, the main wear mechanism for both of the two types of tools included adhesive wear, diffusive wear, abrasive wear, edge wear and coating peeling.

scholarly journals Effect of the Rock Stress on the Water Jet Cutting Performance

2021 ◽  
Author(s):  
Battista Grosso ◽  
Valentina Dentoni ◽  
Augusto Bortolussi
Keyword(s):  
Numerical Models ◽  
Step Function ◽  
Water Jet ◽  
The State ◽  
Cutting Performance ◽  
Lagrangian Analysis ◽  
State Of Stress ◽  
Water Jet Cutting ◽  
Cutting Rate ◽  
Available Technology

AbstractUnderground quarrying is rarely adopted for granite extraction due to the difficulties in the implementation of traditional technologies (drilling and explosive). As alternative to drilling and explosive, the combination of diamond wire and water jet seems to be the most promising available technology. The cutting performance achievable with the water jet technology depends on the operative parameters, the material characteristics and the state of stress within the rock massif. To assess the effect of the state of stress on the cutting rate, laboratory tests have been performed with an oscillating water jet machine on granite samples subjected to a static load. The stress distribution in the layer of rock to be removed has been evaluated by numerical simulation with the FLAC code (Fast Lagrangian Analysis of Continua). The correlation between the results of the cutting tests and the numerical models of the rock samples has been inferred. Starting from a conceptual model, which theoretically describes the relationship between the cutting rate and the stress, a step function was defined that indicates the ranges of stress where predefined values of the cutting rate are workable.

Chip formation and the interaction of mesoscopic geometric features of cutter

2021 ◽  
pp. 095440542110284
Author(s):  
Xin Tong ◽  
Yanxiang Ren ◽  
Jianing Shen ◽  
Song Yu
Keyword(s):  
Synergistic Effect ◽  
Prediction Models ◽  
Cutting Tools ◽  
Chip Morphology ◽  
Orthogonal Test ◽  
Cutting Performance ◽  
Geometric Features ◽  
High Quality ◽  
Milling Tool ◽  
Interaction Test

Most of the researches on the properties of micro-textured tools are based on an orthogonal test, while the interaction between micro-textured parameters is ignored. Therefore, this thesis is based on an interaction test to study the cutting performance of cutting tools. According to the chip morphology obtained from the interactive test, the micro texture diameter of 60 μm is obtained when the cutting is stable. It was also found that the synergistic effect of multiple mesoscopic geometric features had a significant influence on cutting performance. By analysis, we found the optimized parameters for the milling tool were D = 60 μm, l = 100 μm, l1 = 150 μm, r = 60 μm. Furthermore, prediction models of the cutting performance were established by univariate linear regression and the validity of these models was verified. Thus, this thesis provides a reference for improving the performance of cutting tools and for achieving efficient and high-quality machining of titanium alloys.

Sintering of the WC-6%Co cemented carbides for improved mechanical and cutting performance using Micro-FAST

2021 ◽  
Vol 98 ◽  
pp. 105545
Author(s):  
Hanlin Fei ◽  
Haoyang Wu ◽  
Xindi Yang ◽  
Bin Xing ◽  
Yi Yang ◽  
...  
Keyword(s):  
Cutting Performance ◽  
Cemented Carbides
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