Giving the slip to a metal deformation mystery

Scilight ◽  
2021 ◽  
Vol 2021 (9) ◽  
pp. 091105
Author(s):  
Chris Patrick
Keyword(s):  
Metal Deformation

Simulation of vibration piercing of pipe blank at press

2020 ◽  
Vol 76 (11) ◽  
pp. 1128-1138
Author(s):  
S. R. Rakhmanov
Keyword(s):  
High Frequency ◽  
Deformation Zone ◽  
Pipe Blank ◽  
Equipment Operation ◽  
Metal Deformation ◽  
Technological Tool ◽  
High Frequency Vibrations ◽  
Pipe Blanks ◽  
Wave Phenomena

In some cases, the processes of piercing or expanding pipe blanks involve the use of high-frequency active vibrations. However, due to insufficient knowledge, these processes are not widely used in the practice of seamless pipes production. In particular, the problems of increasing the efficiency of the processes of piercing or expanding a pipe blank at a piercing press using high-frequency vibrations are being solved without proper research and, as a rule, by experiments. The elaboration of modern technological processes for the production of seamless pipes using high-frequency vibrations is directly related to the choice of rational modes of metal deformation and the prediction resistance indicators of technological tools and the reliability of equipment operation. The creation of a mathematical model of the process of vibrating piercing (expansion) of an axisymmetric pipe blank at a piercing press of a pipe press facility is an actual task. A calculation scheme for the process of piercing a pipe plank has been elaborated. A dependence was obtained characterizing the speed of front of plastic deformation propagation on the speed of penetration of a vibrated axisymmetric mandrel into the pipe workpiece being pierced. The dynamic characteristics of the occurrence of wave phenomena in the metal being pierced under the influence of a vibrated tool have been determined, which significantly complements the previously known ideas about the stress-strain state of the metal in the deformation zone. The deformation fields in the zones of the disturbed region of the deformation zone were established, taking into account the high-frequency vibrations of the technological tool. It has been established that the choice of rational parameters (amplitude-frequency characteristics) of the vibration piercing process of a pipe blank results in significant increase in the efficiency of the process, the durability of the technological tool and the quality of the pierced blanks.

Stress Analysis of Sheet Metal Vibration Incremental Forming

2010 ◽  
Vol 154-155 ◽  
pp. 166-170
Author(s):  
Gai Pin Cai ◽  
Ning Yuan Zhu ◽  
Na Wen
Keyword(s):  
Sheet Metal ◽  
Incremental Forming ◽  
Low Frequency ◽  
Forming Process ◽  
Technical Parameters ◽  
Vibration Technique ◽  
Low Frequency Vibration ◽  
Metal Deformation ◽  
Angle Effect ◽  
Forming Angle

As a non-homogenous force stresses during incremental forming, sheet metal easily tended to instability, and some defects, such as deposition, wrinkle and fracture, would appear. If the vibration technique was combined the incremental forming process, its deformation mechanism would be different from that of the old process, and sheet metal deformation quality was also risen. Then some mechanical equations were built by force analyzed on element in local contact zone of die head forcing down. According to reasonable hypothesis and simplified, the equations were solved. Some stress-time curves of the element were obtained by given process parameters, vibrational parameters and time parameters. It is shown from analysis that stress variety of the element is closely related to amplitude, frequency and forming angle, effect of sheet metal vibration incremental forming with high frequency vibration is more superior than that of with low frequency vibration; only when vibrational parameters are reasonably matching technical parameters, the effective vibration incremental forming can be obtained.

scholarly journals Low carbon steel for hot metal deformation tools (review)

2019 ◽  
Vol 89 (1) ◽  
pp. 39-47
Author(s):  
S.V. Bobyr ◽  
◽  
G.V. Levchenko ◽  
Keyword(s):  
Carbon Steel ◽  
Low Carbon Steel ◽  
Low Carbon ◽  
Hot Metal ◽  
Metal Deformation

scholarly journals Force parameters of metal deformation during sheet drawing

2020 ◽  
Vol 16 (6) ◽  
pp. 493-503
Author(s):  
Yury A. Morozov
Keyword(s):  
Stress State ◽  
Strain State ◽  
Sheet Material ◽  
Forming Force ◽  
High Quality ◽  
State Process ◽  
The Matrix ◽  
Metal Deformation ◽  
Volumetric Stress ◽  
Steady State Process

The aim of the work. The effect of the curvature of the rounding of torus surfaces during the formation of a cylindrical product (glass) is investigated, taking into account the plastic thinning of the deformable material at the end edges of the matrix and pressing punch. Methods. The existing scheme for determining the power parameters of sheet drawing is analyzed, based on the assumption of the implementation of some abstract stress state in the material; mainly conditional tensile strength. At the same time, the possibility of forming the product without destruction determines the obvious overestimation of the stress level. A mathematical model of the volumetric stress state of the metal is being developed, which makes it possible to assess the deformation and stress state during the formation of a cold-drawn product, i. e. the folding of the sheet blank along the end radius of the rounding of the pressing punch and the steady-state process of drawing the blank into the deformation zone with successive bending/straightening of the material along the edge of the matrix are considered. The level of radial stresses during folding and stretching of sheet material is estimated, taking into account its strain hardening and thinning, which determine the forming force. The obtained results will make it possible to simulate the stress-strain state of the metal during the development of sheet drawing technology: to establish the amount of thinning, to estimate the level of radial stresses in the formation of rounding of torus surfaces along the end edges of the matrix and the pressing punch, as well as to determine the power parameters of the formation, which will prevent the destruction of the pulled part, guaranteeing obtaining high-quality products and more accurately choosing the deforming equipment.

scholarly journals Plane-Strain Slip-Line Fields for Metal-Deformation Processes

1983 ◽  
Vol 50 (3) ◽  
pp. 702-702 ◽  
Author(s):  
W. Johnson ◽  
R. Sowerby ◽  
R. D. Venter ◽  
S. Kobayashi
Keyword(s):  
Plane Strain ◽  
Slip Line ◽  
Metal Deformation ◽  
Deformation Processes

Metal Deformation with Ultrasound

1973 ◽  
Author(s):  
D.R. Culp ◽  
H.T. Gencsoy
Keyword(s):  
Metal Deformation

Study on Microstructure Character in the Deformable Regions of AISI-1045 Steel Fine Blanking with Negative Clearance

2009 ◽  
Vol 628-629 ◽  
pp. 541-546 ◽  
Author(s):  
J.H. Li ◽  
Wei Fu Fan ◽  
Zhong Mei Zhang
Keyword(s):  
Work Piece ◽  
Micro Hardness ◽  
Fine Blanking ◽  
Metallic Crystal ◽  
Aisi 1045 Steel ◽  
Aisi 1045 ◽  
Metal Deformation ◽  
Negative Clearance ◽  
1045 Steel ◽  
The Relationship

This paper obtained work piece of fine blanking with negative clearance by experiment. The microstructure and fractography photograph in regions like rollover zone, shearing band, under sheared surface and fracture band were scanned by instrument of scanning electron microscope (SEM-JSM-6360LV). The fine-blanking with negative clearance makes the metal deformation regions into a state of triaxial stress precise and it causes an intense metallic stream that brings about inter-dislocation and distortion of metallic crystal product under the action of stronger force, so the metallic crystal is reset and the isometric metallic crystal of shearing zone is staved, sloped and pulled and it appears as dense lined and strip crystal. The paper analyzes the full course of producing and development of micro crack in the ejecting stage in the fine-blanking processing of negative clearance. And the course of final rupture is also analyzed. The relationship curve of blanking stroke and micro hardness is measured by Vickers Hardness instrument (MH-6). The deforming principle of fine blanking deformation with negative clearance is analyzed by means of microstructure, metallographic photograph and micro hardness.

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