Structure formation of the heat-affected zone of the permanent joint made by the automatic submerged arc welding with the use of the flux-cored wire with thermite filler

2019 ◽  
Author(s):  
E. E. Abashkin ◽  
S. G. Zhilin ◽  
O. N. Komarov
Keyword(s):  
Structure Formation ◽  
Heat Affected Zone ◽  
Arc Welding ◽  
Submerged Arc Welding ◽  
Cored Wire ◽  
Submerged Arc

Influence of Thermal Simulated and Real Tandem Submerged Arc Welding Process on the Microstructure and Mechanical Properties of the Coarse Grained Heat Affected Zone

2011 ◽  
Vol 110-116 ◽  
pp. 3191-3198
Author(s):  
Sadegh Moeinifar
Keyword(s):  
Grain Boundaries ◽  
Heat Affected Zone ◽  
Heat Input ◽  
Arc Welding ◽  
Welding Process ◽  
Submerged Arc Welding ◽  
Rolled Plate ◽  
Arc Welding Process ◽  
Submerged Arc ◽  
Tandem Submerged Arc Welding

The high-strength low-alloy microalloyed steel was procured as a hot rolled plate with accelerated cooling. The Gleeble thermal simulated process involved heating the steel specimens to the peak temperature of 1400 °C, with constant cooling rates of 3.75 °C/s and 2 °C/s to room temperature. The four-wire tandem submerged arc welding process, with different heat input, was used to generate a welded microstructure. The martensite/austenite constituent appeared in the microstructure of the heat affected zone region for all the specimens along the prior-austenite grain boundaries and between bainitic ferrite laths. The blocky-like and stringer martensite/austenite morphology were observed in the heat affected zone regions. The martensite/austenite constituents were obtained by a combination of field emission scanning electron microscopes and image analysis software The Charpy absorbed energy of specimens was assessed using Charpy impact testing at-50 °C. Brittle particles, such as martensite/austenite constituent along the grain boundaries, can make an easy path for crack propagation. Similar crack initiation sites and growth mechanism were investigated for specimens welded with different heat input values.

scholarly journals Research of nanoscale titanium carbides influence on the structure and properties of weld metal in automatic submerged arc welding

2018 ◽  
Vol 226 ◽  
pp. 03029
Author(s):  
Nikolay V. Kobernik ◽  
Alexander S. Pankratov
Keyword(s):  
Titanium Carbide ◽  
Weld Metal ◽  
Weld Pool ◽  
Arc Welding ◽  
Submerged Arc Welding ◽  
Structure And Properties ◽  
Cored Wire ◽  
Average Value ◽  
Submerged Arc ◽  
Primary Crystals

The influence of nanoscale refractory titanium carbide particles on the structure and properties of weld metal in automatic submerged arc welding is considered. Composite granules based on nickel were used to introduce the compound into the composition of the weld pool. Two schemes for introducing granules into the weld pool were tested, characterized by different temperature conditions: to the head part of the welding pool with the help of “ligature” and to the tail section with the help of additional filler wire. The prospects of introducing nano-sized titanium carbide into the tail part of the weld pool as part of a flux-cored wire are shown. With this method, the structure of the weld metal is observed to modify: the average size of the primary crystals of the weld metal is reduced by almost 50%. At the same time, the value of the toughness of the weld metal increases: the average value of this index increases by 36%. When titanium carbide is introduced as part of the “ligature” into the head of the weld pool, despite the effect of modifying (reducing the width of the primary crystals by 30%), the average value of the toughness of the weld metal decreases.

Assessment of Heat Affected Zone of Submerged Arc Welding Process through Digital Image Processing

2012 ◽  
Vol 326-328 ◽  
pp. 400-404
Author(s):  
Aniruddha Ghosh ◽  
Somnath Chattopadhyaya ◽  
N.K. Singh
Keyword(s):  
Image Processing ◽  
Digital Image Processing ◽  
Deposition Rate ◽  
Digital Image ◽  
Heat Affected Zone ◽  
Arc Welding ◽  
Welding Process ◽  
Submerged Arc Welding ◽  
High Deposition Rate ◽  
Submerged Arc

Submerged arc welding (SAW) is a high quality, high deposition rate welding process commonly used to join plates of higher thickness in load bearing components. This process of arc welding provides a purer and cleaner high volume weldment that has relatively a higher material deposition rate compared to the traditional welding methods. A common issue in the application of SAW process raises a concern about the uncertainties involved with the heat affected zone (HAZ) in and around the weldment. The most intriguing issue is about HAZ softening that imparts some uncertainties in the welded quality. It increases the probability of fatigue failures at the weakest zones caused by the heating and cooling cycle of the weld zone. An attempt has been made in this paper to assess the heat affected zone of submerged arc welding of structural steel plates through the analysis of the grain structure by means of digital image processing techniques.

scholarly journals The Effect of Welding Conditions on Mechanical Properties of Superduplex Stainless Steel Welded Joints

2014 ◽  
Vol 14 (1) ◽  
pp. 14-23 ◽  
Author(s):  
A. Świerczyńska ◽  
J. Łabanowski ◽  
D. Fydrych
Keyword(s):  
Mechanical Properties ◽  
Stainless Steel ◽  
Heat Affected Zone ◽  
Welded Joints ◽  
Arc Welding ◽  
Submerged Arc Welding ◽  
Flux Cored Arc Welding ◽  
Superduplex Stainless Steel ◽  
Zone Microstructure ◽  
Submerged Arc

ABSTRACT The tests results of superduplex stainless steel welded joints made with a different heat input, using automatic submerged arc welding (SAW) and semi-automatic flux-cored arc welding (FCAW) have been presented. Metallographic examinations, the measurements of the ferrite content, the width of the heat affected zone (HAZ) and the hardness of the welds in characteristic areas have been performed. Significant differences in the amount of ferrite in the weld metal and in the heat affected zone microstructure of joints were found.

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