Numerical simulation of hot press forming process for quenchable sheet metal between nanocoolant and chilled water

2019 ◽  
Author(s):  
S. K. Lim ◽  
M. F. Zamri ◽  
A. R. Yusoff
Keyword(s):  
Numerical Simulation ◽  
Sheet Metal ◽  
Hot Press ◽  
Forming Process ◽  
Press Forming ◽  
Chilled Water ◽  
Hot Press Forming

Numerical Simulation of B-Pillar’s Hot Press Forming Process and its Shape Optimization

2011 ◽  
Vol 138-139 ◽  
pp. 749-753 ◽  
Author(s):  
An Long ◽  
Rui Ge ◽  
Yi Sheng Zhang ◽  
Xing Wei
Keyword(s):  
Numerical Simulation ◽  
Shape Optimization ◽  
Simulation Model ◽  
Hot Press ◽  
Forming Process ◽  
Press Forming ◽  
Corner Radius ◽  
Hot Press Forming ◽  
Simulation Results

To solve the problem of part’s section thinning easily occurred in hot press forming, the numerical simulation model of hot press forming process of a B-Pillar on one domestic car was established, the forming process was simulated by PAM-STAMP 2G software, the area thinning on the part were forecasted. Then through modifying the corner radius and the tiny shape of the part, the thinning level lightened greatly, the effect was certificated by new simulation results and practical production.

Experimental Assessment of High Temperature Formability of Boron Steel Sheet Manufactured With a Spring Compound Bending Die

2012 ◽  
Vol 134 (2) ◽  
Author(s):  
Yang Li ◽  
Yong-Phil Jeon ◽  
Chung-Gil Kang
Keyword(s):  
Mechanical Properties ◽  
Heating Temperature ◽  
Boron Steel ◽  
Hot Press ◽  
Forming Process ◽  
Steel Sheets ◽  
Press Forming ◽  
Bending Process ◽  
Tension Testing ◽  
Hot Press Forming

Bending behavior occurs in the hot press forming process, resulting in many cases of failure during forming. To address the problem of cracking and improve the formability and mechanical properties of boron steel sheets in the bending process, an experiment has been carried out by using a spring compound bending die. Also, a comparison has been made between the traditional U-bending die and the spring compound bending die with regard to formability. The influence of the parameters for hot press forming such as the heating temperature, punch speed, and die radii on the mechanical properties and microstructure was analyzed by tension testing and metallographic observations.

scholarly journals Study on Hot Press Forming Process of Large Curvilinear Generatrix Workpiece of Ti55 High-Temperature Titanium Alloy

Metals ◽  
2018 ◽  
Vol 8 (10) ◽  
pp. 827 ◽  
Author(s):  
Fengyong Wu ◽  
Wenchen Xu ◽  
Zhongze Yang ◽  
Bin Guo ◽  
Debin Shan
Keyword(s):  
Titanium Alloy ◽  
High Temperature ◽  
Fem Simulation ◽  
Alloy Sheet ◽  
Rolled Sheet ◽  
Strain Rates ◽  
Hot Press ◽  
Forming Process ◽  
Press Forming ◽  
Hot Press Forming

In order to manufacture complex curvilinear generatrix workpieces of high-temperature titanium alloy, the hot tensile behavior of Ti55 alloy sheet was tested and the hot press forming process was investigated using Finite Element Method (FEM) simulation and experiment. The hot tensile experiments of Ti55 rolled sheet were conducted at the temperatures of 800–900 °C with the strain rates of 0.001–0.1 s−1. According to the results of hot tensile tests and microstructure evolution, the proper hot press forming parameters were determined as the temperature of 850 °C and the strain rates of 0.001–0.01 s−1. The wrinkling mechanism in the transition region was analyzed and the initial blank sheet geometry was optimized by FE simulation of hot press forming. The two-step hot press forming process was better to produce the complex sheet workpiece of Ti55 alloy than the one-step hot forming scheme, which could restrain the wrinkling trend and ensure the microstructure and mechanical properties of the hot formed workpieces.

Fabrication of Binder-Free Green Composite Using Bamboo Fibers Extracted with a Machining Center

2010 ◽  
Vol 447-448 ◽  
pp. 760-764 ◽  
Author(s):  
Keiji Ogawa ◽  
Toshiki Hirogaki ◽  
Eiichi Aoyama ◽  
Mitsuaki Taniguchi ◽  
Sachiko Ogawa
Keyword(s):  
Present Report ◽  
Bamboo Fiber ◽  
Hot Press ◽  
Green Composite ◽  
Forming Process ◽  
Machining Center ◽  
Press Forming ◽  
Hot Press Forming ◽  
Binder Free ◽  
Bamboo Fibers

Bamboo grows faster than other renewable natural materials. Bamboo fiber, in particular, has attracted attention as an environmentally superior material. Therefore, we proposed a sustainable manufacturing system using bamboo. An extraction method of bamboo fibers end-milled using a machining center with in-situ measurement is proposed. Bamboo fibers with high precision shape are efficiently acquired. In the present report, we propose the fabrication of binder-free composite by a hot press forming method that only uses bamboo fibers extracted by a machining center. We experimentally demonstrated various hot press forming conditions and achieved proper forming conditions to optimize the forming process. We also made various three-dimensional shapes considering the practical applications of the formed binder-free bamboo fiber moldings.

Formability of Fiber-Reinforced Thermoplastics in Hot Press Forming Process Based on Friction Properties

2013 ◽  
Vol 554-557 ◽  
pp. 501-506 ◽  
Author(s):  
Ulrich Sachs ◽  
Sebastiaan P. Haanappel ◽  
Bert Rietman ◽  
Rene Ten Thije ◽  
Remko Akkerman
Keyword(s):  
Friction Coefficient ◽  
Fiber Reinforced ◽  
Hot Press ◽  
Forming Process ◽  
Press Forming ◽  
Sliding Mechanism ◽  
The Press ◽  
Hot Press Forming ◽  
Reinforced Thermoplastics ◽  
Fiber Reinforced Thermoplastics

High performance composites are used in commercial applications in a steadily growing degree. This increase of advanced materials is accomponied with the development of fully automated fabrication processes. It aims to drive down the time and costs of the production while ensuring a high quality of the product. This can achieved by considering the process of hot press forming with continuous fiber reinforced thermoplastics. The development of the process is, however, accompanied with a few difficulties, which require more research. For example, composite materials with different architectures, lay-ups, and constituents, show large differences in formability. This research examines the effect of friction on the formability of thermoplastic composites. Both experiments and simulations were conducted. Demonstrator products have been press-formed from laminates with different materials and architectures (UD-carbon PEEK, UD-carbon-PEI, 8hs-glass PPS, 5hs-carbon PEEK and UD-glass PPS), to investigate their effects on formability. Creating a doubly curved shape from a flat laminate requires at least three deformation mechanisms, namely in-plane shear, bending and inter-ply slippage This paper focuses on the sliding mechanism and the corresponding friction. In order to quantify the amount of sliding in the press-formed product, a dot pattern has been applied to both surfaces of the laminate. The slip between the outer plies can be analyzed by means of photogrammetry. Besides, the friction coefficient of each material is measured in a special designed friction test set-up. It can be seen that the composite formability is directly linked to its friction properties. FE simulations of the press-form process will be performed based on the measured material properties, to demonstrate the influence of the materials friction coefficient.

Numerical Modeling of Hot Press Forming Process of Boron Steel Tube

2010 ◽  
Author(s):  
Oh Suk Seo ◽  
Suk Jin Yoon ◽  
Chang Hee Suh ◽  
Heon Young Kim ◽  
F. Barlat ◽  
...  
Keyword(s):  
Numerical Modeling ◽  
Steel Tube ◽  
Boron Steel ◽  
Hot Press ◽  
Forming Process ◽  
Press Forming ◽  
Hot Press Forming

scholarly journals Investigation on Cooling Channel in Hot Press Forming Through Numerical Simulation

CFD letters ◽  
2020 ◽  
Vol 12 (5) ◽  
pp. 1-12
Author(s):  
Chuan Huat Ng ◽  
Shamy Nazrein Md Yahaya ◽  
Chee Fung Lai ◽  
Yao Lun Chung ◽  
Ariff Asyraf Ehsan ◽  
...  
Keyword(s):  
Numerical Simulation ◽  
Cooling Channel ◽  
Hot Press ◽  
Press Forming ◽  
Hot Press Forming
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