2D modeling of direct laser metal deposition process using a finite particle method

2018 ◽  
Author(s):  
T. Anedaf ◽  
B. Abbès ◽  
F. Abbès ◽  
Y. M. Li
Keyword(s):  
Particle Method ◽  
Deposition Process ◽  
Metal Deposition ◽  
Laser Metal Deposition ◽  
2D Modeling ◽  
Direct Laser ◽  
Direct Laser Metal Deposition ◽  
Finite Particle

2D longitudinal modeling of heat transfer and fluid flow during multilayered direct laser metal deposition process

2012 ◽  
Vol 24 (3) ◽  
pp. 032008 ◽  
Author(s):  
Simon Morville ◽  
Muriel Carin ◽  
Patrice Peyre ◽  
Myriam Gharbi ◽  
Denis Carron ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Deposition Process ◽  
Metal Deposition ◽  
Longitudinal Modeling ◽  
Laser Metal Deposition ◽  
Direct Laser ◽  
Direct Laser Metal Deposition

scholarly journals Ultrasonic Characterization of Components Manufactured by Direct Laser Metal Deposition

Materials ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2658
Author(s):  
Anna Castellano ◽  
Marco Mazzarisi ◽  
Sabina Luisa Campanelli ◽  
Andrea Angelastro ◽  
Aguinaldo Fraddosio ◽  
...  
Keyword(s):  
Microstructural Analysis ◽  
Deposition Process ◽  
Metal Deposition ◽  
Laser Metal Deposition ◽  
Nickel Based Superalloy ◽  
Ultrasonic Characterization ◽  
Direct Laser ◽  
New Material ◽  
Direct Laser Metal Deposition

Direct laser metal deposition (DLMD) is an innovative additive technology becoming of key importance in the field of repairing applications for industrial and aeronautical components. The performance of the repaired components is highly related to the intrinsic presence of defects, such as cracks, porosity, excess of dilution or debonding between clad and substrate. Usually, the quality of depositions is evaluated through destructive tests and microstructural analysis. Clearly, such methodologies are inapplicable in-process or on repaired components. The proposed work aims to evaluate the capability of ultrasonic techniques to perform the mechanical characterization of additive manufactured (AM) components. The tested specimens were manufactured by DLMD using a nickel-based superalloy deposited on an AISI 304 substrate. Ultrasonic goniometric immersion tests were performed in order to mechanical characterize the substrate and the new material obtained by AM process, consisting of the substrate and the deposition. Furthermore, the relationship was evaluated between the acoustic and the mechanical properties of the AM components and the deposition process parameters and the geometrical characteristics of multiclad depositions, respectively. Finally, the effectiveness of the proposed non-destructive experimental approach for the characterization of the created deposition anomalies has been investigated.

A Methodology for Optimization of the Direct Laser Metal Deposition Process

2011 ◽  
Vol 473 ◽  
pp. 75-82 ◽  
Author(s):  
Andrea Angelastro ◽  
Sabina L. Campanelli ◽  
Giuseppe Casalino ◽  
Antonio D. Ludovico ◽  
Simone Ferrara
Keyword(s):  
Optimization Procedure ◽  
Deposition Process ◽  
Metal Deposition ◽  
Hard Coatings ◽  
Full Density ◽  
Laser Metal Deposition ◽  
Scanning Velocity ◽  
3D Cad ◽  
Direct Laser ◽  
Direct Laser Metal Deposition

Direct Laser Metal Deposition (DLMD) is actually one of the most attractive techniques in the group of Material Accretion Manufacturing (MAM) processes. In fact, the DLMD technology is able to realize, to repair and restore, objects, moulds and tools, directly from the 3D CAD model in a rapid and economic way. A great variety of metals, including those very difficult to work with the conventional techniques, can be shaped in a large number of complex geometries. This technique is also well suited to produce very hard coatings. The metallic parts, which are obtained through melting coaxially fed powders with a laser, present very good mechanical properties, with minimum porosity and good adhesion to the substrate. The objective of this work was to optimise the scanning velocity of the laser beam in order to maximize the density of DLMD parts. The optimization procedure was worked out with a mathematical model together with an experimental analysis to study the shape of the track clad generated melting coaxially fed powders with a laser. The material tested was Colmonoy 227-F, a nickel alloy specially designed for manufacturing moulds. The presented methodology has permitted to select the better combination of parameters that produce almost full density parts, free of cracks and well bonded to the substrate sintered parts.

scholarly journals A monitoring framework based on exergetic analysis for sustainability assessment of direct laser metal deposition process

2021 ◽  
Author(s):  
Valeria Selicati ◽  
Marco Mazzarisi ◽  
Francesco Saverio Lovecchio ◽  
Maria Grazia Guerra ◽  
Sabina Luisa Campanelli ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Sustainability Assessment ◽  
Metal Deposition ◽  
Process Efficiency ◽  
Laser Metal Deposition ◽  
Sustainable Solutions ◽  
Direct Laser ◽  
Monitoring Framework ◽  
Exergetic Analysis ◽  
Direct Laser Metal Deposition

Abstract With the constant increase of energy costs and environmental impacts, improving the process efficiency is considered a priority issue for the manufacturing field. A wide knowledge about materials, energy, machinery, and auxiliary equipment is required in order to optimize the overall performance of manufacturing processes. Sustainability needs to be assessed in order to find an optimal compromise between technical quality of products and environmental compatibility of processes. In this new Industry 4.0 era, innovative manufacturing technologies, as the additive manufacturing, are taking a predominant role. The aim of this work is to give an insight into how thermodynamic laws contribute at the same time to improve energy efficiency of manufacturing resources and to provide a methodological support to move towards a smart and sustainable additive process. In this context, a fundamental step is the proper design of a sensing and real-time monitoring framework of an additive manufacturing process. This framework should be based on an accurate modelling of the physical phenomena and technological aspects of the considered process, taking into account all the sustainability requirements. To this end, a thermodynamic model for the direct laser metal deposition (DLMD) process was proposed as a test case. Finally, an exergetic analysis was conducted on a prototype DLMD system to validate the effectiveness of an ad-hoc monitoring system and highlight the limitations of this process. What emerged is that the proposed framework provided significant advantages, since it represents a valuable approach for finding suitable process management strategies to identify sustainable solutions for innovative manufacturing procedures.

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