scholarly journals Stability analysis and finite element simulations of superplastic forming in the presence of hydrostatic pressure

Author(s):  
M. A. Nazzal
2007 ◽  
Vol 551-552 ◽  
pp. 257-262 ◽  
Author(s):  
Mohammad Nazzal ◽  
Marwan K. Khraisheh

It is established that some superplastic materials undergo significant cavitation during deformation. Cavitation not only limits the superplastic ductility of the material, but also reduces the service properties and the fatigue performance of the formed parts. Experimental results have shown that an effective method to eliminate cavitation is the application of hydrostatic pressure during deformation. In this work, finite element simulations are carried out to study the effects of hydrostatic pressure on damage evolution during SPF. The analysis is conducted for the superplastic copper based alloy Coronze-638 at 550 °C. The results clearly demonstrate the effectiveness of the superimposition of hydrostatic pressure in reducing the amount of cavities generated during SPF and improving the integrity of the formed part.


Author(s):  
Matteo Taffetani ◽  
Dominic Vella

We consider the point indentation of a pressurized elastic shell. It has previously been shown that such a shell is subject to a wrinkling instability as the indentation depth is quasi-statically increased. Here we present detailed analysis of this wrinkling instability using a combination of analytical techniques and finite-element simulations. In particular, we study how the number of wrinkles observed at the onset of instability grows with increasing pressurization. We also study how, for fixed pressurization, the number of wrinkles changes both spatially and with increasing indentation depth beyond onset. This ‘Far from threshold’ analysis exploits the largeness of the wrinkle wavenumber that is observed at high pressurization and leads to quantitative differences with the standard ‘Near threshold’ stability analysis. This article is part of the themed issue ‘Patterning through instabilities in complex media: theory and applications.’


Materials ◽  
2018 ◽  
Vol 11 (7) ◽  
pp. 1218 ◽  
Author(s):  
Viet Vu ◽  
Yan Beygelzimer ◽  
Roman Kulagin ◽  
Laszlo Toth

A new severe plastic deformation process, plastic flow machining (PFM), was introduced recently to produce sheet materials with ultrafine and gradient structures from bulk samples in one single deformation step. During the PFM process, a part of a rectangular sample is transformed into a thin sheet or fin under high hydrostatic pressure. The obtained fin is heavily deformed and presents a strain gradient across its thickness. The present paper aims to provide better understanding about this new process via analytical modelling accompanied by finite element simulations. PFM experiments were carried out on square commercially pure aluminum (CP Al) billets. Under pressing, the material flowed from the horizontal channel into a narrow 90° oriented lateral channel to form a fin sheet product, and the remaining part of the sample continued to move along the horizontal channel. At the opposite end of the bulk sample, a back-pressure was applied to increase the hydrostatic pressure in the material. The experiments were set at different width sizes of the lateral channel under two conditions; with or without applying back-pressure. A factor called the lateral extrusion ratio was defined as the ratio between the volume of the produced fin and the incoming volume. This ratio characterizes the efficiency of the PFM process. The experimental results showed that this ratio was greater when back-pressure was applied and further, it increased with the rise of the lateral channel width size. Finite element simulations were conducted in the same boundary conditions as the experiments using DEFORM-2D/3D software, V11.0. Two analytical models were also established. The first one used the variational principle to predict the lateral extrusion ratio belonging to the minimum total plastic power. The second one employed an upper-bound approach on a kinematically admissible velocity field to describe the deformation gradient in the fin. The numerical simulations and the analytical modelling successfully predicted the experimental tendencies, including the deformation gradient across the fin thickness.


2004 ◽  
Vol 20 (5) ◽  
pp. 409-418 ◽  
Author(s):  
Denis Garriga-Majo ◽  
Robin J Paterson ◽  
Richard V Curtis ◽  
Rajab Said ◽  
Richard D Wood ◽  
...  

2005 ◽  
Vol 32 (3-4) ◽  
pp. 463-471 ◽  
Author(s):  
A.V. Mitrofanov ◽  
V.I. Babitsky ◽  
V.V. Silberschmidt

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