Effect of process parameters on deep drawing of Ti-6Al-4V alloy using finite element analysis

2013 ◽  
Author(s):  
Nitin Kotkunde ◽  
Aditya D. Deole ◽  
A. K. Gupta ◽  
S. K. Singh
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Process Parameters ◽  
Deep Drawing ◽  
Element Analysis

Effect of temperature and punch speed on forming limit strains of AA5182 alloy in warm forming and improvement in failure prediction in finite element analysis

2017 ◽  
Vol 52 (4) ◽  
pp. 258-273 ◽  
Author(s):  
D Raja Satish ◽  
D Ravi Kumar ◽  
Marion Merklein
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Strain Rate ◽  
Deep Drawing ◽  
Failure Prediction ◽  
Forming Limit ◽  
Element Analysis ◽  
Working Temperature ◽  
Warm Working ◽  
Punch Speed

Formability of AA5182-O aluminum alloy sheets in the warm working temperature range has been studied. Forming limit strains of sheets of two different thicknesses have been determined experimentally in different modes of deformation (biaxial tension, plane strain and tension–compression) by varying temperature and punch speed. A correlation has been established for plane strain intercept of the forming limit diagram (FLD0) with temperature, punch speed and thickness from the experimental results. This correlation has been used to plot the forming limit diagrams for failure prediction in the finite element analysis of warm deep drawing of cylindrical cups. The effect of strain and strain rate on material flow behavior has been incorporated using a strain rate–sensitive power hardening law in which the strain hardening exponent and strain rate sensitivity index have been experimentally determined. The predictions from simulations have been validated by warm deep drawing experiments. Large improvement in accuracy of failure prediction has been observed using the FLDs plotted based on the developed correlation when compared to the existing method of calculating FLD0 using only strain hardening coefficient and thickness. The results clearly indicate the importance of incorporating temperature and punch speed in failure prediction of Al alloys using FLDs in the warm working temperature range.

scholarly journals Finite element analysis of deep drawing

2019 ◽  
Vol 11 (9) ◽  
pp. 168781401987456 ◽  
Author(s):  
Dyi-Cheng Chen ◽  
Li Cheng-Yu ◽  
Yu-Yu Lai
Keyword(s):  
Finite Element Analysis ◽  
Plastic Deformation ◽  
Finite Element ◽  
Aluminum Alloy ◽  
Deep Drawing ◽  
Drawing Ratio ◽  
Element Analysis ◽  
Forming Mechanism ◽  
Analysis Process ◽  
Plastic Flow Stress

With the advancement of technology, aiming for achieving a greater lightness and smaller size of 3C products, parts processing technology not only needs to explore the basic scientific theory of materials but also needs to discuss the process of deep drawing numerical and the plastic deformation. This study is based on the square shape of the deep drawing numerical simulation, and aluminum alloy plastic flow stress was input into the finite element method for simulation of plastic deformation in the aluminum alloy friction, mold clamping force, and frequency, as well as amplitude in the influence of forming mechanism and the drawing ratio of aluminum alloy. Finite element analysis software has the function of grid automatic rebuild, which can rebuild the broken grid in the analysis into a complete grid shape, which can avoid the divergence caused by numerical calculation in the analysis process. The greater the obtained error value, the best plastic parameters can be found.

Mathematical Simulation of Cramped Bending of Sheet Parts Using Finite Element Analysis

2016 ◽  
Vol 685 ◽  
pp. 186-190 ◽  
Author(s):  
Е.V. Eskina ◽  
E.G. Gromova
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Mathematical Simulation ◽  
Process Parameters ◽  
Strain State ◽  
Basic Process ◽  
Ansys Software ◽  
Stress Strain ◽  
Element Analysis ◽  
Stress Strain State

The paper describes the method of manufacture of profiles in cramped bending conditions using polyurethaneThe scope of studies included stress-strain state of elastic die and parent sheet, as well as the influence of the basic process parameters on characteristics of the produced items using ANSYS software.

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