Analysis of heat affected zone obtained by CO2 laser cutting of low carbon steel (S235)

Author(s):  
M. Zaied ◽  
I. Miraoui ◽  
M. Boujelbene ◽  
E. Bayraktar
2009 ◽  
Vol 79-82 ◽  
pp. 143-146
Author(s):  
Jiang Hua Ma ◽  
Dong Ping Zhan ◽  
Zhou Hua Jiang ◽  
Ji Cheng He

In order to understand the effects of deoxidizer such as aluminium, titanium and magnesium on the impact toughness of heat affected zone (HAZ), three low carbon steels deoxidized by Ti-Al, Mg and Ti-Mg were obtained. After smelting, forging, rolling and welding simulation, the effects of Al, Ti and Mg addition on the impact toughness of HAZ in low carbon steel were studied. The inclusion characteristics (size, morphology and chemistry) of samples before welding and the fracture pattern of the specimens after the Charpy-type test were respectively analyzed using optical microscope and scanning electron microscopy (SEM). The following results were found. The density of inclusion in Ti-Mg deoxidized steel is bigger than Ti-Al deoxidized steel. The average diameter is decreased for the former than the latter. The addition of Ti-Mg can enhance the impact toughness of the HAZ after welding simulation. The maximal value of the impact toughness is 66.5J/cm2. The complex particles of MgO-TiOx-SiO2-MnS are most benefit to enhance impact toughness. The improvement of HAZ is attributable to the role of particle pinning and the formation of intergranular ferrite.


Materials ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5059
Author(s):  
Michail Nikolaevich Brykov ◽  
Ivan Petryshynets ◽  
Miroslav Džupon ◽  
Yuriy Anatolievich Kalinin ◽  
Vasily Georgievich Efremenko ◽  
...  

The purpose of the research was to obtain an arc welded joint of a preliminary quenched high-carbon wear resistant steel without losing the structure that is previously obtained by heat treatment. 120Mn3Si2 steel was chosen for experiments due to its good resistance to mechanical wear. The fast cooling of welding joints in water was carried out right after welding. The major conclusion is that the soft austenitic layer appears in the vicinity of the fusion line as a result of the fast cooling of the welding joint. The microstructure of the heat affected zone of quenched 120Mn3Si2 steel after welding with rapid cooling in water consists of several subzones. The first one is a purely austenitic subzone, followed by austenite + martensite microstructure, and finally, an almost fully martensitic subzone. The rest of the heat affected zone is tempered material that is heated during welding below A1 critical temperature. ISO 4136 tensile tests were carried out for the welded joints of 120Mn3Si2 steel and 09Mn2Si low carbon steel (ASTM A516, DIN13Mn6 equivalent) after welding with fast cooling in water. The tests showed that welded joints are stronger than the quenched 120Mn3Si2 steel itself. The results of work can be used in industries where the severe mechanical wear of machine parts is a challenge.


2021 ◽  
Vol 39 (7) ◽  
pp. 1052-1059
Author(s):  
Mohammed J. Kadhim ◽  
Mahdi M. Hanon ◽  
Suhair A. Hussain

In this article a 1.8kW continuous wave of high power CO2 laser was used to clad of a titular composition of Ni – 10 wt% Al powder on cold rolled 0.2% carbon steel substrate. The feed rate was kept constant after many preliminary claddings at approximately 11 g/min.  In order to produce clads with different specific energies and interaction times, different traverse speeds were used in the range of 1.5 to 12.5 mm/s. The microstructure of substrate was changed at the heat affected zones under the variety of specific energies. The cladded coatings showed the presence of ɣ solid solution and β (NiAlFe) phases. A strong metallurgical bonding produced between the substrate and the clad coat at fluence higher than 48 J/mm2. The changing in microstructure were observed using both microscope and SEM. The microhardness was evaluated using Vickerʼs microhardness test. The microstructure of the substrate was ferrite and pearlite transformed to martensite at the region adjacent to the clad interface. It followed by a three regions can be classified, a grain growth zone (large grains of austenite/ferrite and pearlite), recrystallization zone (fine grains of austenite/ferrite and pearlite) and recovery zone (the structure has a little changes from the structure of low carbon steel). The microhardness testing result showed higher values for the clad regions compared with substrate. This study emphasize the possibility to develop a temporary new graded material.


2018 ◽  
Vol 941 ◽  
pp. 130-134
Author(s):  
Yusuke Terazawa ◽  
Katsuyuki Ichimiya ◽  
Kazukuni Hase

In order to achieve excellent toughness of heat affected zone (HAZ) of low carbon steel plates by welding, several microstructure control techniques using fine particles have been developed. In particular, Ca-oxysulfide inclusions have been used in a lot of steel plate products, because they are thermally stable even in near the fusion line of weld joint and they have grain refining effect in HAZ. In cases where heat input is large (>100kJ/cm) and microstructure of HAZ mainly consists of polygonal ferrite, it has been clarified that Ca-oxysulfide inclusions act as nucleation sites of polygonal ferrite in HAZ during the cooling process after welding. However, in cases where heat input is medium (≈50kJ/cm) and microstructure of HAZ mainly consists of bainite, nucleation effect of Ca-oxysulfide inclusions and that of mechanism have not been clarified. This study investigated the nucleation effect of Ca-oxysulfide inclusions in medium heat input welding by in-situ laser microscope observation and the lattice misfit between Fe-matrix and Ca-oxysulfide inclusions.


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