Effects of rotational speed and feed rate on temperature rise, feed force and cutting torque when drilling bovine cortical bone

2012 ◽  
Author(s):  
J. Soriano ◽  
L. M. Iriarte ◽  
J. A. Eguren ◽  
P. Aristimuño ◽  
A. Garay ◽  
...  
Keyword(s):  
Cortical Bone ◽  
Temperature Rise ◽  
Feed Rate ◽  
Rotational Speed ◽  
Feed Force

EFFECTS OF ROTATIONAL SPEED, FEED RATE AND TOOL TYPE ON TEMPERATURES AND CUTTING FORCES WHEN DRILLING BOVINE CORTICAL BONE

2013 ◽  
Vol 17 (4) ◽  
pp. 611-636 ◽  
Author(s):  
Josu Soriano ◽  
Ainhara Garay ◽  
Patxi Aristimuño ◽  
Luis María Iriarte ◽  
José Alberto Eguren ◽  
...  
Keyword(s):  
Cortical Bone ◽  
Feed Rate ◽  
Rotational Speed ◽  
Cutting Forces

Infrared thermography of high-speed grinding of bone in skull base neurosurgery

2019 ◽  
Vol 233 (6) ◽  
pp. 648-656 ◽  
Author(s):  
Ehsan Shakouri ◽  
Parham Mirfallah
Keyword(s):  
Skull Base ◽  
Infrared Thermography ◽  
Temperature Rise ◽  
Feed Rate ◽  
Rotational Speed ◽  
Thermal Damage ◽  
Cutting Parameters ◽  
Depth Of Cut ◽  
Skull Base Tumor ◽  
Cutting Depth

For skull base tumor removal neurosurgery, skull bone grinding is required. During this process, temperature rise occurs, which may result in an irrecoverable thermal damage. In the present research, temperature variations during bone grinding have been studied. Experimental tests have been conducted in 27 states in terms of the parameters of rotational speed (three states), feed rate (three states), and cutting depth (three states) on bovine femur bone samples. Attempts have been made to determine optimal processing conditions for minimizing thermal damage during the surgery through infrared thermography and measuring thermal variations of the bone. The results indicated that the temperature rise of the bone has a direct relationship with the parameters of rotational speed, feed rate, and cutting depth. In other words, with elevation of each of these parameters, temperature rise was also intensified. Out of the cutting parameters, rotational speed had the maximum impact on temperature rise, followed by cutting depth and feed rate. Therefore, to reduce the extent of thermal damage incurred to the neural tissue, the minimum values for the cutting parameters are proposed as follows: rotational speed = 45000 r min−1, feed rate = 20–30 mm min−1 with depth of cut = 0.25 mm, and feed rate = 20 mm min−1 with cutting depth = 0.50 mm.

Effects of rotary ultrasonic bone drilling on cutting force and temperature in the human bones

2020 ◽  
Vol 234 (8) ◽  
pp. 829-842 ◽  
Author(s):  
Ravinder Pal Singh ◽  
Pulak Mohan Pandey ◽  
Chittaranjan Behera ◽  
Asit Ranjan Mridha
Keyword(s):  
Cutting Force ◽  
Temperature Rise ◽  
Feed Rate ◽  
Rotational Speed ◽  
Host Factors ◽  
Drilling Process ◽  
Bone Drilling ◽  
Human Bones ◽  
Significant Difference ◽  
Drill Diameter

Efficacy and outcomes of osteosynthesis depend on various factors including types of injury and repair, host factors, characteristics of implant materials and type of implantation. One of the most important host factors appears to be the extent of bone damage due to the mechanical force and thermal injury which are produced at cutting site during bone drilling. The temperature above the critical temperature (47 °C) produces thermal osteonecrosis in the bones. In the present work, experimental investigations were performed to determine the effect of drilling parameters (rotational speed, feed rate and drill diameter) and techniques (conventional surgical bone drilling and rotary ultrasonic bone drilling) on cutting force and temperature generated during bone drilling. The drilling experiments were performed by a newly developed bone drilling machine on different types of human bones (femur, tibia and fibula) having different biological structure and mechanical behaviour. The bone samples were procured from male cadavers with the age of second to fourth decades. The results revealed that there was a significant difference ( p < 0.05) in cutting force and temperature rise for rotary ultrasonic bone drilling and conventional surgical bone drilling. The cutting force obtained in rotary ultrasonic bone drilling was 30%–40%, whereas temperature generated was 50%–55% lesser than conventional surgical bone drilling process for drilling in all types of bones. It was also found that the cutting force increased with increasing feed rate, drill diameter and decrease in rotational speed, whereas increasing rotational speed, drill diameter and feed rate resulted in higher heat generation during bone drilling. Both the techniques revealed that the axial cutting force and the temperature rise were significantly higher in femur and tibia compared with the fibula for all combinations of process parameters.

Resection of bone by sagittal saw: Investigation of effects of blade speed, feed rate, and irrigation on temperature rise

2021 ◽  
pp. 095441192199948
Author(s):  
Ehsan Shakouri ◽  
Pezhman Ghorbani ◽  
Pedram Pourheidari ◽  
Saeed Fotuhi
Keyword(s):  
Temperature Rise ◽  
Feed Rate ◽  
Saline Solution ◽  
Physiological Saline ◽  
The State ◽  
Physiological Saline Solution ◽  
Allowable Range ◽  
Dry Conditions ◽  
Saw Blade ◽  
Oscillation Rate

Heat generation during bone cutting by sagittal saw may lead to temperature rise and possible incidence of thermal necrosis. The aim of the present research is to examine the effect of saw blade oscillation rate, blade feed rate, and irrigation by physiological saline solution on the bone temperature rise during sawing in order to determine the desired conditions for reducing the extent of thermal damage. For this purpose, empirical tests of bovine femur cutting were performed in 15 states, including five levels for the blade oscillation rate (10,000–18,000 cpm with 2000 cpm intervals) and three levels for the feed rate (10–30 mm.min−1 with 10 mm.min−1 intervals) for dry conditions; and five states, including five levels for the blade oscillation rate (10,000–18,000 cpm with 2000 cpm intervals) and one level in feed rate of 20 mm.min−1 for the irrigation conditions. The results indicated that the bone temperature rise had a direct relationship with the blade oscillation rate and an inverse relationship with its feed rate. In the state of no cooling, the minimum temperature rise (Δ T = 65.45°C) occurred at the blade speed of 10,000 cpm and feed rate of 30 mm.min−1, while in the state of sawing with irrigation, the temperature rise almost did not exceed the allowable range (Δ T ≤ 10°C). The results suggested that to lower the possibility of incidence of osteonecrosis in the bone resection by sagittal saw, cooling with physiological saline solution or application of the minimum blade oscillation rate and maximum feed rate is recommended.

scholarly journals Effects of hybrid Al2O3–CuO nanofluids on surface roughness and machining forces during turning AISI 4340

2021 ◽  
Vol 3 (2) ◽  
Author(s):  
Shahin Haghnazari ◽  
Vahid Abedini
Keyword(s):  
Surface Roughness ◽  
Feed Rate ◽  
Rotational Speed ◽  
Minimum Quantity Lubrication ◽  
Weight Percent ◽  
Cutting Fluid ◽  
Hybrid Nanofluid ◽  
Workpiece Material ◽  
Machining Forces ◽  
Aisi 4340

AbstractThis paper presents an effort to model the process parameters involved in turning of alloy steel AISI 4340 workpiece material with Al2O3 and CuO hybrid nanofluids using the minimum quantity lubrication (MQL) method. In this paper, the effect of mixing two nanoparticles (Al2O3 and CuO) with different weight percent in environmentally friendly water-based cutting fluid, the rotational speed, and the feed rate has been investigated on the surface roughness and the machining forces using the response surface method. The results of the experiments show that the hybrid nanofluid containing 0.75 CuO with 0.25 Al2O3 has the best output for the machining forces and the surface roughness. Also, in the best composition of the nanoparticles (0.75 CuO with 0.25 Al2O3), the lowest value of machining forces has been achieved at a feed rate of 0.08 mm per revolution and the rotational speed 1000 rpm as well as the lowest value of the surface roughness at a feed rate of 0.08 mm per revolution and the rotational speed 710 rpm.

scholarly journals Simulation of incremental forming processes of a pyramidal ring made of two materials

2018 ◽  
Vol 19 (3) ◽  
pp. 313
Author(s):  
Masood Ghassabi ◽  
Milad Salimi ◽  
Mohammad Haghpanahi
Keyword(s):  
Feed Rate ◽  
Rotational Speed ◽  
Incremental Forming ◽  
Thickness Distribution ◽  
Single Point ◽  
Dimensional Accuracy ◽  
Cnc Machine ◽  
Forming Force ◽  
Forming Process ◽  
Dimensional Precision

Incremental forming is one of the most well-known forming processes for complex and asymmetric parts. This method uses a CNC machine, simple forming tool, and a die. This study focused on effects of some parameters such as the material, feed rate, pitch, rotational speed and movement strategy of tool on the dimensional precision, forming force, thickness distribution and fracture in the welding area. The results showed that single point incremental forming (SPIF) led to a better thickness distribution with lower tool force, whereas two-point incremental forming led to better dimensional accuracy. Rotational speed does not have any significant impact on the forming process while decreasing the feed rate partially reduced the forming force. According to the results, although dimensional precision in double point incremental forming is better than SPIF, when it comes to the thickness distribution, forming force, and economic issues, SPIF is in favor. The results also showed that by connecting two materials, different parameters for the two materials could be investigated simultaneously in one simulation process.

A study on the effect of cooling on microstructure and mechanical properties of friction stir-welded AA5086 aluminum butt and lap joints

2017 ◽  
Vol 233 (6) ◽  
pp. 1156-1165 ◽  
Author(s):  
Adel Sedaghati ◽  
Hamed Bouzary
Keyword(s):  
Mechanical Properties ◽  
Friction Stir Welding ◽  
Feed Rate ◽  
Rotational Speed ◽  
Lap Joints ◽  
Tensile Behavior ◽  
Water Cooling ◽  
Friction Stir ◽  
Microstructural Behavior ◽  
Constant Feed Rate

In this paper, the effect of water cooling on mechanical properties and microstructure of AA5086 aluminum joints during friction stir welding is investigated. For doing so, the mechanical and microstructural behavior of samples welded both in air and in water was analyzed. Tests were performed involving both butt and lap welds and the results were compared. The effect of rotational speed at constant feed rate of 50 mm/min and changing rotational speed ranging from 250 to 1250 r/min was investigated. The results showed a significant change in the tensile behavior of the butt-welded specimens due to water cooling. In addition, welding was performed at constant spindle speed of 800 r/min and various traverse speeds (25 mm/min to 80 mm/min) to determine the effect of feed rate. The strength increases at first, but then decreases dramatically along with the feed rate which is due to the occurrence of a groove defect. Results showed some generally positive impacts of water cooling which are discussed in terms of tensile results, hardness distributions and microstructure analysis.

scholarly journals Effects of Nanoparticle Enhanced Lubricant Films in Thermal Design of Plain Journal Bearings at High Reynolds Numbers

Symmetry ◽  
2019 ◽  
Vol 11 (11) ◽  
pp. 1353 ◽  
Author(s):  
Abdollahzadeh Jamalabadi ◽  
Alamian ◽  
Yan ◽  
Li ◽  
Leveneur ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Shear Stress ◽  
Temperature Rise ◽  
Rotational Speed ◽  
Volume Fraction ◽  
Journal Bearings ◽  
Thermal Design ◽  
Average Shear Stress ◽  
Average Shear ◽  
Dissipation Power

Performance investigation of oil journal bearings is of particular importance given the growing use of them as a support for rotary components in a wide range of industrial machines. Frictional forces and shear stresses, which are proportionate to the velocity of lubricating layers at different points in the bearing space, provide the basis for changing temperature conditions. Various factors such as rotational velocity increase, slip width reduction, and small heat transfer coefficient of lubricant cause intensification of lubricant temperature changes. In the present study, with using computational fluid dynamic (CFD) thermohydrodynamic (THD) numerical simulations, the effect of nanoparticles on the performance features of plain journal bearings is evaluated. Particularly, 3D simulation of a journal bearing is implemented using CFD which considerably improves the accuracy of results, coupled with conjugate heat transfer model for metal parts of bearings. Reynolds equation model is used to calculate the oil-film pressure developed in hydrodynamic journal bearings by applying the nano-based lubricants. The configuration of thrust bearing consists of six pads in this study. In order to reduce the modeling complexity and computational cost and because of the symmetrical geometry of the pads, simulation of a single pad is considered instead of the entire domain. In this study, TiO2 nanoparticle with different volume fraction percentages are used. The parameters that are changed to evaluate the performance of the bearing include volume fraction percentage of the nanoparticle, type of lubricant, and rotational speed. Based on the results, for all different lubricant types, the dissipation power, average shear stress, and temperature rise are increased with augmenting the rotational speed. By increasing the rotational speed from 500 to 1500 rpm, the average shear stress increases by more than 100%, 120%, and 130% for DTE 26, DTE 25, and DTE 24 lubricant types, respectively. Moreover, by increasing the rotational speed from 500 to 1500 rpm, the dissipation power, and temperature rise are increased around 600% and 800%, respectively. Furthermore, increasing nanoparticles volume fraction from 0% to 10%, increases all parameters by approximately 10% for all lubricant types and in all rotational speeds.

Multi-criteria optimization and predictive modeling of turning forces in high-speed machining of yttria based zirconia toughened alumina insert using desirability function approach

2015 ◽  
Vol 231 (8) ◽  
pp. 1396-1408 ◽  
Author(s):  
Nilrudra Mandal ◽  
B Doloi ◽  
Biswanath Mondal ◽  
BK Singh
Keyword(s):  
Feed Rate ◽  
High Speed ◽  
Desirability Function ◽  
Cutting Speed ◽  
Depth Of Cut ◽  
Cutting Condition ◽  
Machining Forces ◽  
Feed Force ◽  
Response Optimization ◽  
Zirconia Toughened Alumina

An attempt has been made to apply the Taguchi parameter design method and multi-response optimization using desirability analysis for optimizing the cutting conditions (cutting speed, feed rate and depth of cut) on machining forces while finish turning of AISI 4340 steel using developed yttria based zirconia toughened alumina inserts. These zirconia toughened alumina inserts were prepared through wet chemical co-precipitation route followed by powder metallurgy process. The L9 (4) orthogonal array of the Taguchi experiment is selected for three major parameters, and based on the mean response and signal-to-noise ratio of measured machining forces, the optimal cutting condition arrived for feed force is A1, B1 and C3 (cutting speed: 150 m/min, depth of cut: 0.5 mm and feed rate: 0.28 mm/rev) and for thrust and cutting forces is A3, B1 and C1 (cutting speed: 350 m/min, depth of cut: 0.5 mm and feed rate: 0.18 mm/rev) considering the smaller-the-better approach. Multi-response optimization using desirability function has been applied to minimize each response, that is, machining forces, simultaneously by setting a goal of highest cutting speed and feed rate criteria. From this study, it can be concluded that the optimum parameters can be set at cutting speed of 350 m/min, depth of cut of 0.5 mm and feed rate of 0.25 mm/rev for minimizing the forces with 78% desirability level.

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