The Observation of the Steady State Phase on Rolling Contact Using Finite Element Analysis

2011 ◽  
Author(s):  
R. Ismail ◽  
M. Tauviqirrahman ◽  
Jamari ◽  
D. J. Schipper
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Steady State ◽  
Rolling Contact ◽  
Element Analysis

Modeling of Repeated Rolling Contact on Rough Surface: Surface Topographical Change

2014 ◽  
Vol 896 ◽  
pp. 642-645 ◽  
Author(s):  
Rifky Ismail ◽  
Eko Saputra ◽  
Mohammad Tauviqirrahman ◽  
J. Jamari ◽  
D.J. Schipper
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Steady State ◽  
Surface Topography ◽  
Rough Surface ◽  
Rolling Contact ◽  
Aluminum Surface ◽  
Element Analysis ◽  
Steady State Rolling ◽  
Contact Situation

An finite element analysis (FEA) of a repeated rolling contact over an elastic-plastic deforming rough surface is performed. The surface topographical change is calculated to determine the running-in phase to the steady-state rolling contact situation. A rigid hemisphere is repeatedly rolled over a rough flat aluminum surface and the effect of the contact load and the number of overrollings is studied. It is found that the change in surface topography due to the repeated rolling contact results in smoothening of the rough surface due to the flattening of the highest asperities. The result shows that the running-in of the repeated rolling contact takes place within the first few overrollings.

Finite Element Analysis of the Rolling Contact Fatigue Life of Railcar Wheels

2008 ◽  
Vol 575-578 ◽  
pp. 1461-1466
Author(s):  
Byeong Choon Goo ◽  
Jung Won Seo
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Fatigue Life ◽  
Contact Fatigue ◽  
Rolling Contact ◽  
Element Analysis ◽  
Railway Vehicles ◽  
Contact Fatigue Life

Railcar wheels and axles belong to the most critical components in railway vehicles. The service conditions of railway vehicles have been more severe in recent years due to speed-up. Therefore, a more precise evaluation of railcar wheel life and safety has been requested. Wheel/rail contact fatigue and thermal cracks due to braking are two major mechanisms of the railcar wheel failure. One of the main sources influencing on the contact zone failure is residual stress. The residual stress in wheels formed during heat treatment in manufacturing changes in the process of braking. Thus the fatigue life of railcar wheels should be estimated by considering both thermal stress and rolling contact. Also, the effect of residual stress variation due to manufacturing process and braking process should be included in simulating contact fatigue behavior. In this paper, an evaluation procedure for the contact fatigue life of railcar wheels considering the effects of residual stresses due to heat treatment, braking and repeated contact load is proposed. And the cyclic stressstrain history for fatigue analysis is simulated by finite element analysis for the moving contact load.

Solutions for Non-Newtonian Flow Into Elliptical Openings

1991 ◽  
Vol 58 (3) ◽  
pp. 820-824 ◽  
Author(s):  
A. Bogobowicz ◽  
L. Rothenburg ◽  
M. B. Dusseault
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Steady State ◽  
Hydrostatic Pressure ◽  
Velocity Field ◽  
Velocity Fields ◽  
Newtonian Flow ◽  
Element Analysis ◽  
Elliptical Opening ◽  
Elliptical Coordinates

A semi-analytical solution for plane velocity fields describing steady-state incompressible flow of nonlinearly viscous fluid into an elliptical opening is presented. The flow is driven by hydrostatic pressure applied at infinity. The solution is obtained by minimizing the rate of energy dissipation on a sufficiently flexible incompressible velocity field in elliptical coordinates. The medium is described by a power creep law and solutions are obtained for a range of exponents and ellipse eccentricites. The obtained solutions compare favorably with results of finite element analysis.

Hysteresis Heating of Railroad Bearing Thermoplastic Elastomer Suspension Element

2017 ◽  
Author(s):  
Oscar O. Rodriguez ◽  
Arturo A. Fuentes ◽  
Constantine Tarawneh ◽  
Robert E. Jones
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Steady State ◽  
Temperature Distribution ◽  
Heat Generation ◽  
Internal Heat ◽  
Thermoplastic Elastomer ◽  
Internal Heat Generation ◽  
Element Analysis ◽  
Railroad Bearing

Thermoplastic elastomers (TPE’s) are increasingly being used in rail service in load damping applications. They are superior to traditional elastomers primarily in their ease of fabrication. Like traditional elastomers they offer benefits including reduction in noise emissions and improved wear resistance in metal components that are in contact with such parts in the railcar suspension system. However, viscoelastic materials, such as the railroad bearing thermoplastic elastomer suspension element (or elastomeric pad), are known to develop self-heating (hysteresis) under cyclic loading, which can lead to undesirable consequences. Quantifying the hysteresis heating of the pad during operation is therefore essential to predict its dynamic response and structural integrity, as well as, to predict and understand the heat transfer paths from bearings into the truck assembly and other contacting components. This study investigates the internal heat generation in the suspension pad and its impact on the complete bearing assembly dynamics and thermal profile. Specifically, this paper presents an experimentally validated finite element thermal model of the elastomeric pad and its internal heat generation. The steady-state and transient-state temperature profiles produced by hysteresis heating of the elastomer pad are developed through a series of experiments and finite element analysis. The hysteresis heating is induced by the internal heat generation, which is a function of the loss modulus, strain, and frequency. Based on previous experimental studies, estimations of internally generated heat were obtained. The calculations show that the internal heat generation is impacted by temperature and frequency. At higher frequencies, the internally generated heat is significantly greater compared to lower frequencies, and at higher temperatures, the internally generated heat is significantly less compared to lower temperatures. However, during service operation, exposure of the suspension pad to higher loading frequencies above 10 Hz is less likely to occur. Therefore, internal heat generation values that have a significant impact on the suspension pad steady-state temperature are less likely to be reached. The commercial software package ALGOR 20.3TM is used to conduct the thermal finite element analysis. Different internal heating scenarios are simulated with the purpose of obtaining the bearing suspension element temperature distribution during normal and abnormal conditions. The results presented in this paper can be used in the future to acquire temperature distribution maps of complete bearing assemblies in service conditions and enable a refined model for the evolution of bearing temperature during operation.

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