Evaluation of Experimental Forming Limit Curves and Investigation of Strain Rate Sensitivity for the Start of Local Necking

Author(s):  
Wolfram Volk ◽  
Pavel Hora
Materials ◽  
2020 ◽  
Vol 13 (3) ◽  
pp. 633 ◽  
Author(s):  
Marco Ezequiel ◽  
Sergio Elizalde ◽  
José-María Cabrera ◽  
Josep Picas ◽  
Ignacio A. Figueroa ◽  
...  

Sheets of 5754-aluminum alloy processed by a modified repetitive corrugation and straightening (RCS) process were tested in order to measure their formability. For this purpose, forming limit curves were derived. They showed that the material forming capacity decreased after being processed by RCS. However, they kept good formability in the initial stages of the RCS process. The formability study was complemented with microstructural analysis (derivation of texture) and mechanical tests to obtain the strain-rate sensitivity. The texture analysis was done by employing X-ray diffraction, obtaining pole figures, and the orientation distribution function. It was noticed that the initial texture was conserved after successive RCS passes, but the intensity dropped. RCS process did not induce β-fiber, contrary to common deformation process. The strain-rate sensitivity coefficient was measured through tensile tests at different temperatures and strain rates; the coefficient of the samples processed after one and two passes were still relatively high, indicating the capacity to delay necking, in agreement with the good formability observed in the initial passes of the RCS process.


Author(s):  
Jean-Francois Croteau ◽  
Guillaume Robin ◽  
Elisa Cantergiani ◽  
Said Atieh ◽  
Nicolas Jacques ◽  
...  

Abstract The forming limit diagram of high-purity niobium sheets used for the manufacturing of superconducting radiofrequency (SRF) cavities is presented. The Marciniak (in-plane) test was used with niobium blanks with a thickness of 1 mm and blank carriers of annealed oxygen-free electronic copper. A high formability was measured, with an approximate true major strain at necking for plane-strain of 0.441. The high formability of high-purity niobium is likely caused by its high strain rate sensitivity of 0.112. Plastic strain anisotropies (r-values) of 1.66, 1.00, and 2.30 were measured in the 0°, 45°, and 90° directions. However, stress–strain curves at a nominal strain rate of ~10−3 s−1 showed similar mechanical properties in the three directions. Theoretical calculations of the forming limit curves (FLCs) were conducted using an analytical two-zone model. The obtained results indicate that the anisotropy and strain rate sensitivity of niobium affect its formability. The model was used to investigate the influence of strain rate on strains at necking. The obtained results suggest that the use of high-speed sheet forming should further increase the formability of niobium.


2021 ◽  
Vol 19 (5) ◽  
pp. 548-561
Author(s):  
Sergio Elizalde ◽  
Marco Ezequiel ◽  
José María Cabrera ◽  
Ignacio Alejandro Figueroa ◽  
María Teresa Baile ◽  
...  

The enhanced mechanical properties obtained by refining the grain size down to the ultrafine-grained (UFG) regime have attracted considerable attention in recent years. The severe plastic deformation (SPD) techniques allow obtaining ultrafine-grained materials. Different SPD techniques permit processing sheet shape materials such as repetitive corrugation and straightening (RCS) and accumulative roll bonding (ARB). In this study, the formability of an AA 6061-T6 processed by RCS was evaluated. The forming limit diagrams (FLD) were obtained by Nakazima tests of samples in initial condition (T6 state) and after one and two RCS cycles. The FLD curves showed that the forming capacity decreased from the first RCS cycle. Likewise, uniaxial tensile tests at different temperatures and strain rates were conducted to analyze the effect of the RCS process on the strain rate sensitivity. They showed a relatively high strain rate sensitivity coefficient in the samples after one and two RCS cycles, which indicates an improvement of i) the capacity of the material to delay the onset of the necking and ii) the formability at increasing temperatures. Finally, texture analysis was carried out employing X-ray diffraction, calculating the orientation distribution functions (ODFs). The initial texture showed a predominant cube texture component, whereas, for further RCS cycles, a weakening of the cube texture and an increment of the S texture component were observed.


2021 ◽  
Vol 11 (13) ◽  
pp. 6122
Author(s):  
Jesús Galán-López ◽  
Behnam Shakerifard ◽  
Jhon Ochoa-Avendaño ◽  
Leo A. I. Kestens

This work presents an advanced crystal plasticity model for the simulation of the mechanical behavior of multiphase advanced high-strength steels. The model is based on the Visco-Plastic Self-Consistent (VPSC) model and uses information about the material’s crystallographic texture and grain morphology together with a grain constitutive law. The law used here, based on the work of Pantleon, considers how dislocations are created and annihilated, as well as how they interact with obstacles such as grain boundaries and inclusions (carbides). Additionally, strain rate sensitivity is implemented using a phenomenological expression derived from literature data that does not require any fitting parameter. The model is applied to the study of two bainitic steels obtained by applying different heat treatments. After fitting the required parameters using tensile experiments in different directions at quasi-static and high strain rates, formability properties are determined using the model for the performance of virtual experiments: uniaxial tests are used to determine r-values and stress levels and biaxial tests are used for the calculation of yield surfaces and forming limit curves.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 339
Author(s):  
Xiang Wang ◽  
Zhi Qiang Ren ◽  
Wei Xiong ◽  
Si Nan Liu ◽  
Ying Liu ◽  
...  

The negative strain rate sensitivity (SRS) of metallic glasses is frequently observed. However, the physical essence involved is still not well understood. In the present work, small-angle X-ray scattering (SAXS) and high-resolution transmission electron microscopy (HRTEM) reveal the strong structure heterogeneity at nanometer and tens of nanometer scales, respectively, in bulk metallic glass (BMG) Zr64.13Cu15.75Ni10.12Al10 subjected to fully confined compression processing. A transition of SRS of stress, from 0.012 in the as-cast specimen to −0.005 in compression processed specimen, was observed through nanoindentation. A qualitative formulation clarifies the critical role of internal stress induced by structural heterogeneity in this transition. It reveals the physical origin of this negative SRS frequently reported in structurally heterogeneous BMG alloys and its composites.


Author(s):  
R.D. Liu ◽  
Y.Z. Li ◽  
L. Lin ◽  
C.P. Huang ◽  
Z.H. Cao ◽  
...  

Micromachines ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 369
Author(s):  
Jianhui Mao ◽  
Wenjun Liu ◽  
Dongfang Li ◽  
Chenkai Zhang ◽  
Yi Ma

As an excellent multifunctional single crystal, potassium dihydrogen phosphate (KDP) is a well-known, difficult-to-process material for its soft-brittle and deliquescent nature. The surface mechanical properties are critical to the machining process; however, the characteristics of deformation behavior for KDP crystals have not been well studied. In this work, the strain rate effect on hardness was investigated on the mechanically polished tripler plane of a KDP crystal relying on nanoindentation technology. By increasing the strain rate from 0.001 to 0.1 s−1, hardness increased from 1.67 to 2.07 GPa. Hence, the strain rate sensitivity was determined as 0.053, and the activation volume of dislocation nucleation was 169 Å3. Based on the constant load-holding method, creep deformation was studied at various holding depths at room temperature. Under the spherical tip, creep deformation could be greatly enhanced with increasing holding depth, which was mainly due to the enlarged holding strain. Under the self-similar Berkovich indenter, creep strain could be reduced at a deeper location. Such an indentation size effect on creep deformation was firstly reported for KDP crystals. The strain rate sensitivity of the steady-state creep flow was estimated, and the creep mechanism was qualitatively discussed.


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