Flow and Performance Calculations of Axial Compressor near Stall Margin

2010 ◽  
Author(s):  
Yoojun Hwang ◽  
Shin-Hyoung Kang ◽  
M. A. Wahid ◽  
S. Samion ◽  
N. A. C. Sidik ◽  
...  
Author(s):  
Haixin Chen ◽  
Xudong Huang ◽  
Ke Shi ◽  
Song Fu ◽  
Matthew A. Bennington ◽  
...  

Numerical investigations were conducted to predict the performance of a transonic axial compressor rotor with circumferential groove casing treatment. The Notre Dame Transonic Axial Compressor (ND-TAC) was simulated by Tsinghua University with an in-house CFD code (NSAWET) for this work. Experimental data from the ND-TAC were used to define the geometry, boundary conditions and data sampling method for the numerical simulation. These efforts, combined with several unique simulation approaches, such as non-matched grid boundary technology to treat the periodic boundaries and interfaces between groove grids and the passage grid, resulted in good agreement between the numerical and experimental results for overall compressor performance and radial profiles of exit total pressure. Efforts were made to study blade level flow mechanisms to determine how the casing treatment impacts the compressor’s stall margin and performance. The flow structures in the passage, the tip gap and the grooves as well as their mutual interactions were plotted and analyzed. The flow and momentum transport across the tip gap in the smooth wall and the casing treatment configurations were quantitatively compared.


Author(s):  
Yaroslav Dvirnyk ◽  
Dmytro Pavlenko ◽  
Radoslaw Przysowa

This paper analyses the health and performance of 12-stage axial compressor of the TV3-117VM/VMA turboshaft operated in a desert environment. The results of the dimensional control of 4,800 worn blades are analysed to model the wear process. Operational experience and numerical simulations are used to assess the effectiveness of an Inlet Particle Separator. Numerical modal analysis is performed to generate the Campbell diagram of worn blades and identify resonant blade vibration which can lead to high cycle fatigue (HCF). It is shown that the gradual loss of the stall margin over time determines the serviceability limits of compressor blades. Recommendations setting out go / no-go criteria are made to maintenance and repair organisations.


Aerospace ◽  
2019 ◽  
Vol 6 (12) ◽  
pp. 132 ◽  
Author(s):  
Yaroslav Dvirnyk ◽  
Dmytro Pavlenko ◽  
Radoslaw Przysowa

This paper analyzes the health and performance of the 12-stage axial compressor of the TV3-117VM/VMA turboshaft operated in a desert environment. The results of the dimensional control of 4800 worn blades are analyzed to model the wear process. Operational experience and two-phase flow simulations are used to assess the effectiveness of an inlet particle separator. Numerical modal analysis is performed to generate the Campbell diagram of the worn blades and identify resonant blade vibrations which can lead to high cycle fatigue (HCF): mode 7 engine order 30 in the first stage and mode 8 engine order 60 in the fourth. It is also shown that the gradual loss of the stall margin over time determines the serviceability limits of compressor blades. In particular, the chord wear of sixth-stage blades as high as 6.19 mm results in a reduction of the stall margin by 15–17% and a permanent stall at 770–790 flight hours. In addition, recommendations setting out go/no-go criteria are made to maintenance and repair organizations.


2019 ◽  
Vol 304 ◽  
pp. 03004
Author(s):  
Yaroslav Dvirnyk ◽  
Dmytro Pavlenko ◽  
Radoslaw Przysowa

This paper analyses the health and performance of 12–stage axial compressor of the TV3–117VM/VMA turboshaft operated in a desert environment. The results of the dimensional control of 4,800 worn blades are analysed to model the wear process. Operational experience is used to assess the effectiveness of an Inlet Particle Separator. Numerical modal analysis is performed to generate the Campbell diagram of worn blades and identify resonant blade vibration which can lead to high cycle fatigue (HCF). It is shown that the gradual loss of the stall margin over time determines the serviceability limits of compressor blades. Recommendations setting out go / no–go criteria are made to maintenance and repair organisations.


Author(s):  
Ruchika Agarwal ◽  
Anand Dhamarla ◽  
Sridharan R. Narayanan ◽  
Shraman N. Goswami ◽  
Balamurugan Srinivasan

The performance of the compressor blade is considerably influenced by secondary flow effects, like the cross flow on the end wall as well as corner flow separation between the wall and the blade. The present work is focused on the studying the effects of Vortex Generator (VG) on NASA Rotor 37 test case using Computational Fluid Dynamics (CFD). VG helps in controlling the inception of the stall by generating vortices and energizes the low momentum boundary layer flow which enhances the rotor performance. Three design configuration namely, Counter-rotating, Co-rotating and Plow configuration VG are selected based on the improved aerodynamic performance discussed in reference [1]. These VG are located at 90% span and 42% chord on suction side surface of the blade. Among the three configurations, the first configuration has greater impact on the end wall cross flow and flow deflection which resulted in enhanced numerical stall margin of 5.4% from baseline. The reasons for this numerical stall margin improvement are discussed in detail.


Author(s):  
N. K. W. Lee ◽  
E. M. Greitzer

An experimental investigation was carried out to examine the effects on stall margin of flow injection into, and flow removal out of, the endwall region of an axial compressor blade row. A primary objective of the investigation was clarification of the mechanism by which casing treatment (which involves both removal and injection) suppresses stall in turbomachines. To simulate the relative motion between blade and treatment, the injection and removal took place through a slotted hub rotating beneath a cantilevered stator row. Overall performance data and detailed (time-averaged) flowfield measurements were obtained. Flow injection and removal both increased the stalling pressure rise, but neither was as effective as the wall treatment. Removal of high blockage flow is thus not the sole reason for the observed stall margin improvement in casing or hub treatment, as injection can also contribute significantly to stall suppression. The results also indicate that the increase in stall pressure rise with injection is linked to the streamwise momentum of the injected flow, and it is suggested that this should be the focus of further studies.


Author(s):  
Chengwu Yang ◽  
Xingen Lu ◽  
Yanfeng Zhang ◽  
Shengfeng Zhao ◽  
Junqiang Zhu

The clearance size of cantilevered stators affects the performance and stability of axial compressors significantly. Numerical calculations were carried out using the commercial software FINE/Turbo for a 2.5-stage highly loaded transonic axial compressor, which is of cantilevered stator for the first stage, at varying hub clearance sizes. The aim of this work is to improve understanding of the impact mechanism of hub clearance on the performance and the flow field in high flow turning conditions. The performance of the front stage and the compressor with different hub clearance sizes of the first stator has been analyzed firstly. Results show that the efficiency decreases as clearance size varies from 0 to 3% of hub chordlength, but the operating range has been extended. For the first stage, the efficiency decreases about 0.5% and the stall margin is extended. The following analysis of detailed flow field in the first stator shows that the clearance leakage flow and elimination of hub corner separation is responsible for the increasing loss and stall margin extending respectively. The effects of hub clearance on the downstream rotor have been discussed lastly. It indicates that the loss of the rotor increases and the flow deteriorates due to increasing of clearance size and hence the leakage mass flow rate, which mainly results from the interaction of upstream leakage flow with the passage flow near pressure surface. The affected region of rotor passage flow field expands in spanwise and streamwise direction as clearance size grows. The hub clearance leakage flow moves upward in span as it flows toward downstream.


Author(s):  
Rubén Bruno Díaz ◽  
Jesuino Takachi Tomita ◽  
Cleverson Bringhenti ◽  
Francisco Carlos Elizio de Paula ◽  
Luiz Henrique Lindquist Whitacker

Abstract Numerical simulations were carried out with the purpose of investigating the effect of applying circumferential grooves at axial compressor casing passive wall treatment to enhance the stall margin and change the tip leakage flow. The tip leakage flow is pointed out as one of the main contributors to stall inception in axial compressors. Hence, it is of major importance to treat appropriately the flow in this region. Circumferential grooves have shown a good performance in enhancing the stall margin in previous researches by changing the flow path in the tip clearance region. In this work, a passive wall treatment with four circumferential grooves was applied in the transonic axial compressor NASA Rotor 37. Its effect on the axial compressor performance and the flow in the tip clearance region was analyzed and set against the results attained for the smooth wall case. A 2.63% increase in the operational range of the axial compressor running at 100%N, was achieved, when compared with the original smooth wall casing configuration. The grooves installed at compressor casing, causes an increase in the flow entropy generation due to the high viscous effects in this gap region, between the rotor tip surface and casing with grooves. These viscous effects cause a drop in the turbomachine efficiency. For the grooves configurations used in this work, an efficiency drop of 0.7% was observed, compared with the original smooth wall. All the simulations were performed based on 3D turbulent flow calculations using Reynolds Averaged Navier-Stokes equations, and the flow eddy viscosity was determined using the two-equation SST turbulence model. The details of the grooves geometrical dimensions and its implementation are described in the paper.


Author(s):  
Guoming Zhu ◽  
Xiaolan Liu ◽  
Bo Yang ◽  
Moru Song

Abstract The rotating distortion generated by upstream wakes or low speed flow cells is a kind of phenomenon in the inlet of middle and rear stages of an axial compressor. Highly complex inflow can obviously affect the performance and the stability of these stages, and is needed to be considered during compressor design. In this paper, a series of unsteady computational fluid dynamics (CFD) simulations is conducted based on a model of an 1-1/2 stage axial compressor to investigate the effects of the distorted inflows near the casing on the compressor performance and the clearance flow. Detailed analysis of the flow field has been performed and interesting results are concluded. The distortions, such as total pressure distortion in circumferential and radial directions, can block the tip region so that the separation loss and the mixing loss in this area are increased, and the efficiency and the total pressure ratio are dropped correspondingly. Besides, the distortions can change the static pressure distribution near the leading edge of the rotor, and make the clearance flow spill out of the rotor edge more easily under near stall condition, especially in the cases with co-rotating distortions. This phenomenon can be used to explain why the stall margin is deteriorated with nonuniform inflows.


Author(s):  
Hubert Miton ◽  
Youssef Doumandji ◽  
Jacques Chauvin

This paper describes a fast computation method of the flow through multistage axial compressors of the industrial type. The flow is assumed to be axisymmetric between the blade rows which are represented by actuator disks. Blade row losses and turning are calculated by means of correlations. The equations of motion are linearized with respect to the log of static pressure, whose variation along the radius is usually of limited extent for the type of machines for which the method has been developed. In each computing plane (i.e. between the blade rows) two flows are combined: a basic flow with constant pressure satisfying the mass flow requirements and a perturbation flow fulfilling the radial equilibrium condition. The results of a few sample calculations are given. They show a satisfactory agreement with a classical duct flow method although the computing time is reduced by a factor five. The method has also been coupled with a surge line prediction calculation.


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