Magnetic Barkhausen Noise and Neutron Diffraction Techniques for the Study of Intergranular Residual Strains in Mild Steel

2004 ◽  
Author(s):  
Roxana Hutanu
Author(s):  
Xueliang Kang ◽  
Shiyun Dong ◽  
Hongbin Wang ◽  
Xiaoting Liu ◽  
Shixing Yan

Seven specimens of 45 steel with different residual strains were prepared by homogeneous plastic tensile test. The microstructure of the specimens was observed by scanning electron microscopy and the texture characteristics of the specimens were studied by X-ray diffraction. The results showed that plastic deformation mainly leads to dislocation increment in the microstructure rather than obvious deformed grain morphology, texture and residual stress. Then the dislocation density of each sample was calculated by X-ray diffraction method. The MBN signals of the samples were tested by magnetic Barkhausen noise method and the corresponding RMS (root mean square) values were calculated. The results showed that the dislocation density increases and the RMS value decreases with the increase of plastic deformation magnitude, the phenomenon was explained deeply. By establishing the correlation between dislocation density and RMS value, it was found that there was a good linear relationship between dislocation density and RMS value. According to the formula provided by the fitting curve, the dislocation density can be predicted by measuring the RMS value of any degree of plastic deformation.


Author(s):  
L. Clapham ◽  
K. Mandal ◽  
R. Sabet-Sharghi ◽  
D. L. Atherton ◽  
T. Holden ◽  
...  

The conditions under which a pit defect is formed in a pipe can influence local stress concentrations which, in turn, affect the Magnetic Flux Leakage (MFL) signal. In this study MFL, Magnetic Barkhausen Noise (MBN) and neutron diffraction (ND) techniques are used to monitor and compare the local stress distributions surrounding simulated pits in plate and pipeline samples. Our study shows two important findings. Firstly, mechanically machining of simulated corrosion pits creates considerable machining stresses around the defect Conversely, electrochemical machining (ECM) produces no measurable residual stresses. Secondly, all three techniques indicate that, provided stresses are high enough hr produce local yielding, there are significant differences in local stress concentrations depending on whether the pit was electrochemically machined prior to stress application or while the sample was under stress. The latter case is more relevant to pipelines which corrode whilst in service since operating line pressures normally produce pipe wall hoop stresses of up to 70% yield strength.


Author(s):  
Manru He ◽  
Takanori Matsumoto ◽  
Tetsuya Uchimoto ◽  
Toshiyuki Takagi ◽  
Hongen Chen ◽  
...  

AbstractMagnetic Barkhausen Noise (MBN) method is known as an effective nondestructive evaluation (NDE) method for evaluation of residual stress in ferromagnetic materials. Some studies on the feasibility of the MBN method for NDE of residual strains were also conducted and found applicable. However, these studies are mainly focused on the state of residual strains which were introduced through a one-cycle-loading process. In practice, however, structures may suffer from an unpredictable and complicated loading history, i.e., the final state of plastic strain may be induced by several times of large loads. Whether the loading history has influences on MBN signals or not is of great importance for the practical application of the MBN method. In this paper, several ferromagnetic specimens with the same final state of residual strain but of different loading history were fabricated and inspected by using a MBN testing system. The experimental results reveal that the loading history has a significant influence on the detected MBN signals especially for a residual strain in range less than 1%, which doubts the feasibility to apply the MBN method simply in the practical environment. In addition, micro-observations on the magnetic domain structures of the plastic damaged specimens were also carried out to clarify the influence mechanism of loading history on the MBN signals.


Sensors ◽  
2021 ◽  
Vol 21 (7) ◽  
pp. 2350
Author(s):  
Jia Liu ◽  
Guiyun Tian ◽  
Bin Gao ◽  
Kun Zeng ◽  
Yongbing Xu ◽  
...  

Stress is the crucial factor of ferromagnetic material failure origin. However, the nondestructive test methods to analyze the ferromagnetic material properties’ inhomogeneity on the microscopic scale with stress have not been obtained so far. In this study, magnetic Barkhausen noise (MBN) signals on different silicon steel sheet locations under in situ tensile tests were detected by a high-spatial-resolution magnetic probe. The domain-wall (DW) motion, grain, and grain boundary were detected using a magneto-optical Kerr (MOKE) image. The time characteristic of DW motion and MBN signals on different locations was varied during elastic deformation. Therefore, a time-response histogram is proposed in this work to show different DW motions inside the grain and around the grain boundary under low tensile stress. In order to separate the variation of magnetic properties affected by the grain and grain boundary under low tensile stress corresponding to MBN excitation, time-division was carried out to extract the root-mean-square (RMS), mean, and peak in the optimized time interval. The time-response histogram of MBN evaluated the silicon steel sheet’s inhomogeneous material properties, and provided a theoretical and experimental reference for ferromagnetic material properties under stress.


2010 ◽  
Vol 652 ◽  
pp. 111-115 ◽  
Author(s):  
D.G. Hattingh ◽  
Axel Steuwer ◽  
M. Neil James ◽  
I.N. Wedderburn

This paper presents microstructural, hardness and residual strain information for solid-state welds in creep-resistant Cr-Mo steel, made using the new local damage repair technique offered by friction taper stud welding (FTSW). The technique is suitable for making single welds to repair, for example, localised creep damage but can also be extended to deal with planar defects through the use of overlapping welds. Neutron diffraction was used to measure residual strains at a number of positions along a series of 5 overlapping FTS welds.


1994 ◽  
Vol 376 ◽  
Author(s):  
M. Vrána ◽  
P. Klimanek ◽  
T. Kschidock ◽  
P. Lukáš ◽  
P. Mikula

ABSTRACTInvestigation of strongly distorted crystal structures caused by dislocations, stacking-faults etc. in both plastically deformed f.c.c. and b.c.c. metallic materials was performed by the analysis of the neutron diffraction line broadening. Measurements were realized by means of the high resolution triple-axis neutron diffractometer equipped by bent Si perfect crystals as monochromator and analyzer at the NPI Řež. The substructure parameters obtained in this manner are in good agreement with the results of X-ray diffraction analysis.


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