An alternate to hot film flow sensors

1974 ◽  
Vol 45 (2) ◽  
pp. 300-301 ◽  
Author(s):  
F. Y. Sorrell ◽  
G. V. Sturm
Keyword(s):  
Sensors ◽  
2019 ◽  
Vol 19 (8) ◽  
pp. 1860 ◽  
Author(s):  
Zahid Mehmood ◽  
Ibraheem Haneef ◽  
Syed Zeeshan Ali ◽  
Florin Udrea

Minimizing conductive heat losses in Micro-Electro-Mechanical-Systems (MEMS) thermal (hot-film) flow sensors is the key to minimize the sensors’ power consumption and maximize their sensitivity. Through a comprehensive review of literature on MEMS thermal (calorimetric, time of flight, hot-film/hot-film) flow sensors published during the last two decades, we establish that for curtailing conductive heat losses in the sensors, researchers have either used low thermal conductivity substrate materials or, as a more effective solution, created low thermal conductivity membranes under the heaters/hot-films. However, no systematic experimental study exists that investigates the effect of membrane shape, membrane size, heater/hot-film length and M e m b r a n e (size) to H e a t e r (hot-film length) Ratio (MHR) on sensors’ conductive heat losses. Therefore, in this paper we have provided experimental evidence of dependence of conductive heat losses in membrane based MEMS hot-film flow sensors on MHR by using eight MEMS hot-film flow sensors, fabricated in a 1 µm silicon-on-insulator (SOI) CMOS foundry, that are thermally isolated by square and circular membranes. Experimental results demonstrate that: (a) thermal resistance of both square and circular membrane hot-film sensors increases with increasing MHR, and (b) conduction losses in square membrane based hot-film flow sensors are lower than the sensors having circular membrane. The difference (or gain) in thermal resistance of square membrane hot-film flow sensors viz-a-viz the sensors on circular membrane, however, decreases with increasing MHR. At MHR = 2, this difference is 5.2%, which reduces to 3.0% and 2.6% at MHR = 3 and MHR = 4, respectively. The study establishes that for membrane based SOI CMOS MEMS hot-film sensors, the optimum MHR is 3.35 for square membranes and 3.30 for circular membranes, beyond which the gain in sensors’ thermal efficiency (thermal resistance) is not economical due to the associated sharp increase in the sensors’ (membrane) size, which makes sensors more expensive as well as fragile. This paper hence, provides a key guideline to MEMS researchers for designing the square and circular membranes-supported micro-machined thermal (hot-film) flow sensors that are thermally most-efficient, mechanically robust and economically viable.


2007 ◽  
Author(s):  
U. Schmid ◽  
A. Ababneh ◽  
H. Seidel ◽  
R. Wagner ◽  
K. Bauer

2014 ◽  
Vol 494-495 ◽  
pp. 197-200 ◽  
Author(s):  
Wei Liu ◽  
Li Feng Zhao

The hot-film flow sensors accurately measure the intake flow of engine. The air flow in the engine intake manifold is typical unsteady flow whose flow velocity changes remarkably. Therefore, the flow sensor should have a faster dynamic response characteristic. A thermosetting coupling model of a hot-film sensor was established based on CFD which is used to simulate dynamic response characteristics; the temperature field of the hot-film flow sensor probe was simulated. In addition, the dynamic response characteristics of the sensor simulated using the step pulse, and tested the dynamic response characteristics based on flow test equipment.


Author(s):  
F. Kohl ◽  
R. Beigelbeck ◽  
S. Cerimovic ◽  
A. Talic ◽  
J. Schalko ◽  
...  
Keyword(s):  

2016 ◽  
Vol 5 (2) ◽  
pp. 283-291 ◽  
Author(s):  
Thomas Glatzl ◽  
Samir Cerimovic ◽  
Harald Steiner ◽  
Almir Talic ◽  
Roman Beigelbeck ◽  
...  

Abstract. This paper addresses the development of flow sensors optimized for heating, ventilating, and air conditioning systems. The sensors are based on the printed circuit board technology facilitating robust, flexible (in terms of layout), and cost-effective devices. Two approaches for measuring fluid quantities like flow velocity over the whole cross section are investigated in this context. The first one relies on hot-film transduction and stands out for its simplicity, but also shows some severe limitations, which can be circumvented by the second approach based on calorimetric transduction. Supported by extensive numerical simulations, several sensor embodiments were investigated and fabricated. After experimental characterization, measurement and simulation results were compared, which turned out to be in good agreement.


2017 ◽  
Vol 257 ◽  
pp. 208-215 ◽  
Author(s):  
Martin Schwerter ◽  
Monika Leester-Schädel ◽  
Andreas Dietzel

2007 ◽  
Vol 16 (4) ◽  
pp. 1239-1245 ◽  
Author(s):  
Haiping Fei ◽  
Rong Zhu ◽  
Zhaoying Zhou ◽  
Jindong Wang

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